VT machining provides CNC Gear Cutting Spring Steel for customers who need accurate, repeatable Spring Steel components. Because Spring Steel is high yield strength and elastic recovery, we adapt the process to suit — controlling the variables that matter for this alloy.
CNC Gear Cutting Capability for Spring Steel
- Multiple gear types
- Profile accuracy class
- Custom modules
- Hardened-blank ready
Spring Steel Material Data
| Density | 7.85 g/cm³ |
|---|---|
| Tensile strength | 1200–1700 MPa |
| Yield strength (0.2%) | 1000–1500 MPa |
| Hardness | 44–50 HRC (tempered) |
| Melting point | 1425 °C |
| Thermal conductivity | 46 W/m·K |
| Thermal expansion | 11.4 ×10⁻⁶/K |
| Electrical conductivity | 8% |
| Machinability (C36000 = 100%) | 40% (annealed); grind or EDM when hardened |
| Grades we run | 1074, 1095, 65Mn, 60Si2Mn, 301 spring temper, 17-7PH |
Published typical values for 1095 / 65Mn. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Springback. Formed features are over-bent by a calculated amount; on flat springs we etch or wire-EDM instead of punching so the temper is untouched.
How CNC Gear Cutting Spring Steel Works
Tooth profiles are generated in the Spring Steel blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.
Achievable Tolerances for CNC Gear Cutting Spring Steel
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Secondary Operations & Finishing
Most Spring Steel parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.
Design Tips for CNC Gear Cutting Spring Steel
Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Spring Steel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Gear Cutting Quality & Inspection
Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.
Working with Spring Steel
Spring Steel is high yield strength and elastic recovery. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.
Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.
CNC Gear Cutting Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.
Applications of CNC Gear Cutting Spring Steel
Spring Steel parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
How to Order CNC Gear Cutting Spring Steel
Starting your project takes one email. Send your CAD or 2D drawing, the Spring Steel grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.
Parts We Have Run in Spring Steel
Three representative CNC Gear Cutting Spring Steel jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Internal ring gear
- Material
- Spring Steel
- Size
- m2.5, z72, ID 190 mm
- Key callouts
- DIN 8, pitch deviation 0.03 mm
- Batch
- 150 pcs
Shaped rather than hobbed — an internal gear leaves no room for a hob to run out.
Worm and wheel set
- Material
- Spring Steel
- Size
- m3, single start
- Key callouts
- Backlash 0.05–0.10 mm as a matched pair
- Batch
- 120 sets
Supplied as matched sets and marked, because mixing pairs loses the backlash spec.
Helical pinion
- Material
- Spring Steel
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Finishing Options for Spring Steel
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Cutting Spring Steel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Spring Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Cutting
Other Processes for Spring Steel
Send the drawing, the Spring Steel grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Does CNC Gear Cutting Spring Steel require dedicated tooling?
Most Spring Steel gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
What material thickness or size range suits CNC Gear Cutting Spring Steel?
We machine Spring Steel across a broad size range; share your part envelope for confirmation.
What surface finish is achievable on Spring Steel with CNC Gear Cutting?
Surface finish on Spring Steel is controlled to your specification; we confirm the achievable Ra against your callout.
What is CNC Gear Cutting Spring Steel and how is it done?
CNC Gear Cutting Spring Steel refers to cNC gear cutting forms precise tooth profiles for spur, helical, bevel and worm gears. Applied to Spring Steel — high yield strength and elastic recovery — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.