Looking for reliable CNC Gear Cutting Tungsten Copper? VT machining manufactures Tungsten Copper parts to tight tolerances and consistent quality. Tungsten Copper is combines tungsten strength with copper conductivity, so the process is set up specifically for the material.
CNC Gear Cutting Capability for Tungsten Copper
- Multiple gear types
- Profile accuracy class
- Custom modules
- Hardened-blank ready
Tungsten Copper Material Data
| Density | 14.8–17.0 g/cm³ |
|---|---|
| Tensile strength | 790 MPa |
| Yield strength (0.2%) | 520 MPa |
| Hardness | 220 HB |
| Melting point | 1083 (Cu phase) °C |
| Thermal conductivity | 180–200 W/m·K |
| Thermal expansion | 8.3 ×10⁻⁶/K |
| Electrical conductivity | 42–48% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | W70Cu30, W75Cu25, W80Cu20, W85Cu15 |
Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.
How CNC Gear Cutting Tungsten Copper Works
Tooth profiles are generated in the Tungsten Copper blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Gear Cutting Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Gear Cutting Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Tungsten Copper part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Secondary Operations & Finishing
Finished Tungsten Copper parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
Working with Tungsten Copper
As a material, Tungsten Copper is combines tungsten strength with copper conductivity. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Design Tips for CNC Gear Cutting Tungsten Copper
We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Tungsten Copper gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Gear Cutting Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Applications of CNC Gear Cutting Tungsten Copper
Customers order CNC Gear Cutting Tungsten Copper components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Gear Cutting Tungsten Copper
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Tungsten Copper
Three representative CNC Gear Cutting Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Bevel gear pair
- Material
- Tungsten Copper
- Size
- m2, z20/z40, 90° axes
- Key callouts
- DIN 8, mounting distance ±0.03 mm
- Batch
- 200 sets
Contact pattern checked on a rolling tester before release.
Spur gear
- Material
- Tungsten Copper
- Size
- m2, z40, 20° PA, face 20 mm
- Key callouts
- DIN 7, runout 0.02 mm
- Batch
- 500 pcs
Hobbed, hardened, then hard-finished; skipping the finish pass costs a full accuracy class.
Helical pinion
- Material
- Tungsten Copper
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Finishing Options for Tungsten Copper
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Cutting Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Cutting
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What is CNC Gear Cutting Tungsten Copper and how is it done?
CNC Gear Cutting Tungsten Copper refers to cNC gear cutting forms precise tooth profiles for spur, helical, bevel and worm gears. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
Why is Tungsten Copper a good choice for CNC Gear Cutting?
Tungsten Copper is combines tungsten strength with copper conductivity, which makes it well suited to CNC Gear Cutting. We tune the process to the alloy so the finished Tungsten Copper gear cutting part meets your dimensional and functional requirements.
What material thickness or size range suits CNC Gear Cutting Tungsten Copper?
We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.
What surface finish is achievable on Tungsten Copper with CNC Gear Cutting?
Surface finish on Tungsten Copper is controlled to your specification; we confirm the achievable Ra against your callout.
How clean are the edges produced by CNC Gear Cutting on Tungsten Copper?
Machined Tungsten Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.