CNC Polishing Tungsten Copper

CNC Polishing Tungsten Copper is a core capability at VT machining. We combine controlled finishing with material-aware setup for Tungsten Copper — an alloy that is combines tungsten strength with copper conductivity — to produce parts that meet your specification first time.

CNC Polishing Tungsten Copper at VT machining
CNC Polishing Tungsten Copper — produced in-house at VT machining

CNC Polishing Capability for Tungsten Copper

  • Mirror finish capable
  • Ra to 0.05 µm
  • Cosmetic & sealing faces
  • Multi-stage abrasives

Tungsten Copper Material Data

Tungsten Copper — typical properties, quoted for W75Cu25
Density14.8–17.0 g/cm³
Tensile strength790 MPa
Yield strength (0.2%)520 MPa
Hardness220 HB
Melting point1083 (Cu phase) °C
Thermal conductivity180–200 W/m·K
Thermal expansion8.3 ×10⁻⁶/K
Electrical conductivity42–48%
Machinability (C36000 = 100%)35%
Grades we runW70Cu30, W75Cu25, W80Cu20, W85Cu15

Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Tungsten Copper — what actually causes trouble

Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.

How CNC Polishing Tungsten Copper Works

Abrasive media or tooling refine the Tungsten Copper surface in controlled stages, removing the previous step's marks until the target roughness and edge condition are reached.

Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.

Achievable Tolerances for CNC Polishing Tungsten Copper

CNC Polishing Tungsten Copper — achievable tolerances
FeatureStandardPrecision
Surface roughnessRa 0.8 µmRa 0.05 µm
Edge break0.1–0.3 mm0.05 ±0.02 mm
Material removed0.02 mm0.005 mm
Bore roundness after honing0.005 mm0.002 mm
Cross-hatch angle45° ±10°45° ±5°
Cosmetic gradeuniform satinmirror, no visible lines
Masking of datum faceson requeststandard

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Polishing Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on Tungsten Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Design Tips for CNC Polishing Tungsten Copper

A few design choices make a real difference to cost and quality. Telling us the target Ra, the cosmetic faces and any masking needs lets us finish Tungsten Copper efficiently without over-processing. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

We complete Tungsten Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Working with Tungsten Copper

Tungsten Copper offers a useful combination of properties: it is combines tungsten strength with copper conductivity. Those characteristics shape how we approach finishing — from tool and parameter selection to work-holding and coolant.

If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.

CNC Polishing Tolerances & Surface Finish

Finishing brings Tungsten Copper to a defined roughness target — from a uniform satin to Ra values as low as 0.05 µm — with controlled, repeatable edge breaks.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

Applications of CNC Polishing Tungsten Copper

CNC Polishing of Tungsten Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Polishing Tungsten Copper

Ordering Tungsten Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Parts We Have Run in Tungsten Copper

Three representative CNC Polishing Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Passivated stainless fitting

Material
Tungsten Copper
Size
Ø18 × 40 mm
Key callouts
ASTM A967 citric passivation, no free iron
Batch
5,000 pcs

Passivated after all machining, then tested with a copper sulphate check.

Hydraulic bore

Material
Tungsten Copper
Size
Ø32 × 200 mm
Key callouts
Ra 0.4 µm cross-hatch 45°, roundness 0.003 mm
Batch
600 pcs

Honed in three stages; the cross-hatch is what holds the oil film.

Sealing face

Material
Tungsten Copper
Size
Ø60 mm face
Key callouts
Ra 0.2 µm, flatness 0.005 mm
Batch
1,000 pcs

Lapped after grinding; the seal spec is a roughness number, not a dimension.

Finishing Options for Tungsten Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
Free — no sign-up

No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Polishing Tungsten Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Polishing

Other Processes for Tungsten Copper

Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What tolerances can you hold for CNC Polishing Tungsten Copper?

Achievable tolerances for Tungsten Copper finishing depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.

What is the typical lead time and minimum order for CNC Polishing Tungsten Copper?

CNC Polishing prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Which industries use CNC Polishing Tungsten Copper parts?

CNC Polishing Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.

What material thickness or size range suits CNC Polishing Tungsten Copper?

We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.

What is CNC Polishing Tungsten Copper and how is it done?

CNC Polishing Tungsten Copper refers to cNC polishing refines surfaces to a smooth, reflective finish for cosmetic and functional needs. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

How clean are the edges produced by CNC Polishing on Tungsten Copper?

Our deburring leaves Tungsten Copper with a consistent, controlled edge break and burr-free surfaces.