CNC Thread Grinding Tungsten Copper is a core capability at VT machining. We combine controlled grinding with material-aware setup for Tungsten Copper — an alloy that is combines tungsten strength with copper conductivity — to produce parts that meet your specification first time.
CNC Thread Grinding Capability for Tungsten Copper
- Pitch accuracy to grade 3
- Hardened-part threading
- Lead screws & gauges
- Fine surface finish
Tungsten Copper Material Data
| Density | 14.8–17.0 g/cm³ |
|---|---|
| Tensile strength | 790 MPa |
| Yield strength (0.2%) | 520 MPa |
| Hardness | 220 HB |
| Melting point | 1083 (Cu phase) °C |
| Thermal conductivity | 180–200 W/m·K |
| Thermal expansion | 8.3 ×10⁻⁶/K |
| Electrical conductivity | 42–48% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | W70Cu30, W75Cu25, W80Cu20, W85Cu15 |
Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.
How CNC Thread Grinding Tungsten Copper Works
An abrasive wheel removes a fine, controlled layer from the Tungsten Copper part. Wheel specification, dressing interval, infeed and coolant are matched to the alloy's hardness so the surface is not burned or left with residual stress.
We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.
Achievable Tolerances for CNC Thread Grinding Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Size (OD, ID, thickness) | ±0.005 mm | ±0.002 mm |
| Flatness over 100 mm | 0.010 mm | 0.003 mm |
| Parallelism | 0.010 mm | 0.003 mm |
| Roundness | 0.005 mm | 0.002 mm |
| Squareness | 0.010 mm | 0.005 mm |
| Surface finish | Ra 0.4 µm | Ra 0.1 µm |
| Workpiece hardness | up to 62 HRC | up to 65 HRC |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Working with Tungsten Copper
Tungsten Copper is combines tungsten strength with copper conductivity. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.
Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.
CNC Thread Grinding Quality & Inspection
Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.
Secondary Operations & Finishing
Most Tungsten Copper parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.
CNC Thread Grinding Tolerances & Surface Finish
Ground Tungsten Copper reaches single-micron tolerances on size, flatness and parallelism, with surface finishes down to Ra 0.1–0.4 µm — and a near-mirror finish on suitable alloys.
The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.
Design Tips for CNC Thread Grinding Tungsten Copper
Small design adjustments often cut cost and lead time. Allowing adequate grind stock, specifying realistic flatness over the true datum, and relieving corners help us hit tight tolerances on Tungsten Copper efficiently. If you send your model early, we will return practical DFM feedback before you commit to production.
Applications of CNC Thread Grinding Tungsten Copper
Tungsten Copper parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
How to Order CNC Thread Grinding Tungsten Copper
Starting your project takes one email. Send your CAD or 2D drawing, the Tungsten Copper grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.
Parts We Have Run in Tungsten Copper
Three representative CNC Thread Grinding Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Gauge block set
- Material
- Tungsten Copper
- Size
- 50 × 30 × 10 mm
- Key callouts
- Thickness ±0.002 mm, flatness 0.002 mm, parallelism 0.002 mm
- Batch
- 200 pcs
Ground wet in one chucking, then left to normalise before final inspection at 20 °C.
Slitter blade
- Material
- Tungsten Copper
- Size
- Ø150 × 1.5 mm
- Key callouts
- Thickness ±0.005 mm, edge concentricity 0.005 mm
- Batch
- 400 pcs
Ground in a stack so all blades in a set share the same thickness.
Lapping plate
- Material
- Tungsten Copper
- Size
- 300 × 300 × 30 mm
- Key callouts
- Flatness 0.005 mm over the full face
- Batch
- 20 pcs
Ground, stress-relieved, ground again — one pass will not hold flatness on this area.
Finishing Options for Tungsten Copper
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Thread Grinding Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Thread Grinding
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Which industries use CNC Thread Grinding Tungsten Copper parts?
CNC Thread Grinding Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.
What surface finish is achievable on Tungsten Copper with CNC Thread Grinding?
Grinding can take Tungsten Copper to a fine finish — typically Ra 0.1–0.4 µm, and to a mirror grade on suitable alloys.
What tolerances can you hold for CNC Thread Grinding Tungsten Copper?
Achievable tolerances for Tungsten Copper grinding depend on the alloy, geometry and feature size. Grinding routinely holds single-micron tolerances on diameter, flatness and parallelism. Exact figures are confirmed against your drawing callouts.
What is the typical lead time and minimum order for CNC Thread Grinding Tungsten Copper?
CNC Thread Grinding prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.