CNC Centerless Grinding Tungsten Copper

Looking for reliable CNC Centerless Grinding Tungsten Copper? VT machining manufactures Tungsten Copper parts to tight tolerances and consistent quality. Tungsten Copper is combines tungsten strength with copper conductivity, so the process is set up specifically for the material.

CNC Centerless Grinding Tungsten Copper at VT machining
CNC Centerless Grinding Tungsten Copper — produced in-house at VT machining

CNC Centerless Grinding Capability for Tungsten Copper

  • No center holes needed
  • High throughput
  • Diameter ±0.003 mm
  • Through-feed & in-feed

Tungsten Copper Material Data

Tungsten Copper — typical properties, quoted for W75Cu25
Density14.8–17.0 g/cm³
Tensile strength790 MPa
Yield strength (0.2%)520 MPa
Hardness220 HB
Melting point1083 (Cu phase) °C
Thermal conductivity180–200 W/m·K
Thermal expansion8.3 ×10⁻⁶/K
Electrical conductivity42–48%
Machinability (C36000 = 100%)35%
Grades we runW70Cu30, W75Cu25, W80Cu20, W85Cu15

Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Tungsten Copper — what actually causes trouble

Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.

How CNC Centerless Grinding Tungsten Copper Works

An abrasive wheel removes a fine, controlled layer from the Tungsten Copper part. Wheel specification, dressing interval, infeed and coolant are matched to the alloy's hardness so the surface is not burned or left with residual stress.

Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.

Achievable Tolerances for CNC Centerless Grinding Tungsten Copper

CNC Centerless Grinding Tungsten Copper — achievable tolerances
FeatureStandardPrecision
Size (OD, ID, thickness)±0.005 mm±0.002 mm
Flatness over 100 mm0.010 mm0.003 mm
Parallelism0.010 mm0.003 mm
Roundness0.005 mm0.002 mm
Squareness0.010 mm0.005 mm
Surface finishRa 0.4 µmRa 0.1 µm
Workpiece hardnessup to 62 HRCup to 65 HRC

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Working with Tungsten Copper

As a material, Tungsten Copper is combines tungsten strength with copper conductivity. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.

We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.

CNC Centerless Grinding Tolerances & Surface Finish

Ground Tungsten Copper reaches single-micron tolerances on size, flatness and parallelism, with surface finishes down to Ra 0.1–0.4 µm — and a near-mirror finish on suitable alloys.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

CNC Centerless Grinding Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Tungsten Copper part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

Design Tips for CNC Centerless Grinding Tungsten Copper

We are happy to suggest design tweaks that improve manufacturability. Allowing adequate grind stock, specifying realistic flatness over the true datum, and relieving corners help us hit tight tolerances on Tungsten Copper efficiently. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Finished Tungsten Copper parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

Applications of CNC Centerless Grinding Tungsten Copper

Customers order CNC Centerless Grinding Tungsten Copper components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Centerless Grinding Tungsten Copper

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Parts We Have Run in Tungsten Copper

Three representative CNC Centerless Grinding Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Mould insert

Material
Tungsten Copper
Size
80 × 60 × 25 mm
Key callouts
Flatness 0.003 mm, squareness 0.005 mm
Batch
90 pcs

Surface ground on all six faces so the insert seats without shimming.

Ceramic-coated shaft journal

Material
Tungsten Copper
Size
Ø45 × 180 mm
Key callouts
OD ±0.003 mm, roundness 0.002 mm, Ra 0.2 µm
Batch
150 pcs

Ground after coating; the coating is never the final dimension.

Lapping plate

Material
Tungsten Copper
Size
300 × 300 × 30 mm
Key callouts
Flatness 0.005 mm over the full face
Batch
20 pcs

Ground, stress-relieved, ground again — one pass will not hold flatness on this area.

Finishing Options for Tungsten Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
Free — no sign-up

No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Centerless Grinding Tungsten Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Centerless Grinding

Other Processes for Tungsten Copper

Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What is the typical lead time and minimum order for CNC Centerless Grinding Tungsten Copper?

CNC Centerless Grinding prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

What tolerances can you hold for CNC Centerless Grinding Tungsten Copper?

Achievable tolerances for Tungsten Copper grinding depend on the alloy, geometry and feature size. Grinding routinely holds single-micron tolerances on diameter, flatness and parallelism. Exact figures are confirmed against your drawing callouts.

Which industries use CNC Centerless Grinding Tungsten Copper parts?

CNC Centerless Grinding Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.

How clean are the edges produced by CNC Centerless Grinding on Tungsten Copper?

Machined Tungsten Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Can VT machining make custom Tungsten Copper parts to my drawing?

Yes. Tungsten Copper Tungsten Copper grinding is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.