CNC Wire EDM

Explore VT machining's CNC Wire EDM capability. Wire EDM cuts conductive metal with a charged wire, achieving fine detail and tight tolerance with no cutting force.

Wire EDM cuts conductive metal with a charged wire, achieving fine detail and tight tolerance with no cutting force. Because the same engineers handle quoting, programming and inspection, nothing is lost between your drawing and the finished part.

Typical tolerance±0.002 mm
Surface finishVDI-graded texture
Quantities1 prototype → 100k+
Quote turnaroundUsually < 1 business day
CNC Wire EDM at VT machining — CNC precision machining services
CNC Wire EDM — in-house at VT machining

CNC Wire EDM Capability at a Glance

  • Kerf from 0.1 mm
  • Tolerance to ±0.002 mm
  • Hardened & exotic alloys
  • Sharp internal corners
100% Free tool · No sign-up · Instant 3D

Design your CNC Wire EDM part online — free 3D + 2D drawing builder

No CAD licence, no sign-up, no cost. Set your metal, dimensions and features in the browser, see the part update live in 3D, switch to 2D to add dimensions and tolerances, then send the drawing straight to our cnc wire edm team for a quotation.

  • Live 3D preview — rotate, zoom and explode the model as you type
  • Built-in 2D drawing sheet with dimensions, tolerances and notes
  • Download the preview or send it with your RFQ in one click
  • Free to use, unlimited revisions, nothing to install
VT CNC Machining 3D
Wire EDM Builder Configure wire EDM cut metal parts: precision profiles, openings, slots and fine features cut in hardened or conductive metals with no cutting force. Every builder includes the Freeform Corner & Region Editor: cut or add material of any shape directly on the 3D model, then submit an RFQ. This tool is for visual configuration only. Final dimensions, tolerances, materials, coatings, and manufacturability will be reviewed from your drawing or specification.
3D PART PREVIEW Visual Specification

Wire EDM Builder

Interactive visual preview for custom CNC machining configuration.

SP SPEC SUMMARY:
Import Code (One-Click Recall)

Save this code before you leave — it is the only way to recall this exact model. If you lose it, your configuration cannot be restored.

SUBMIT RFQ — ENGINEERING REVIEW Your current 3D configuration and specification summary are attached automatically. Attach a drawing if you have one.
Arithmetic verification image

FREQUENTLY ASKED QUESTIONS
When should I choose wire EDM over milling or laser cutting?

Wire EDM cuts hardened and conductive metals with no cutting force, holding tight tolerance on fine internal profiles, sharp corners and thick sections that lasers and cutters struggle with. Sinker EDM and EDM drilling are also available.

What accuracy can wire EDM hold?

Typical wire EDM tolerance is +/- 0.005 mm with excellent edge quality and no burrs, in tool steel, carbide, titanium and other conductive metals.

Prefer the full-screen version, or need a different process? Open the full Free 3D + 2D Builder

What Is CNC Wire EDM?

CNC Wire EDM removes metal through controlled electrical discharges between an electrode (or wire) and the workpiece across a dielectric gap. There is no mechanical cutting force, so hardened tool steel, carbide and superalloys can be cut to sharp internal corners and very tight tolerances.

VT machining runs CNC Wire EDM in-house, so scheduling, quality and revisions stay under one roof. Wire EDM cuts conductive metal with a charged wire, achieving fine detail and tight tolerance with no cutting force — and the parameters are set from your material and geometry, not a default recipe. Send a CAD model or a 2D print and we will confirm feasibility, tolerances and lead time before you commit.

How CNC Wire EDM Works at VT machining

Material is removed from the metal workpiece by controlled electrical discharges across a dielectric gap, with no mechanical contact. Flushing, on/off pulse timing and electrode/wire feed are set to balance speed against surface finish.

Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.

  1. 1

    Send your drawing

    CAD model, PDF print — or a drawing you build free on this page. We reply with feasibility, price and lead time.

  2. 2

    Electrode / wire path programming

    Pulse timing, flushing and offsets are set to balance speed against surface finish.

  3. 3

    CNC Wire EDM run

    First article is verified against the print before the balance of the batch is released.

  4. 4

    Inspection & dispatch

    In-process checks plus final inspection, with CMM reports, mill certs and FAIR on request.

CNC Wire EDM Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the metal part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

CNC Wire EDM — capability summary
Work envelopeUp to 500 × 350 × 250 mm
Wire diameter0.1–0.3 mm
Tolerance±0.002–0.005 mm
Corner radiusFrom 0.05 mm internal
MaterialsHardened steel, carbide, Inconel, titanium
Lead timePrototypes 5–10 days · production 10–20 days
DocumentationDimensional report, material certificate, FAIR on request

Figures are typical in-house capability. Send your drawing and we will confirm what is achievable for your specific part.

CNC Wire EDM by Metal — Choose Your Material

Choose a metal below for grade-level detail, achievable tolerances and typical parts in that material.

Design Tips for CNC Wire EDM

Small design adjustments often cut cost and lead time. EDM suits sharp internal corners, thin ribs and hardened metal that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Most metal parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Wire EDM Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Industries That Order CNC Wire EDM

CNC Wire EDM parts made by VT machining go into the sectors below. Each page lists the typical components, preferred alloys and the tolerance expectations for that industry.

CNC Wire EDM in the Shop

Related EDM Processes

Other CNC Services

How to Order CNC Wire EDM

Ordering metal parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Have a drawing ready? Send it with your quantity and material for a quotation, usually within one business day.

Request a Quote

Frequently Asked Questions

What is CNC Wire EDM and how is it done?

CNC Wire EDM refers to wire EDM cuts conductive metal with a charged wire, achieving fine detail and tight tolerance with no cutting force. VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

What surface finish is achievable on with CNC Wire EDM?

Surface finish on the part is controlled to your specification; we confirm the achievable Ra against your callout.

Can VT machining make custom parts to my drawing?

Yes. CNC Wire EDM is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

Does CNC Wire EDM require dedicated tooling?

Wire EDM needs no shaped tooling; sinker EDM uses a shaped electrode we produce in-house for your cavity.

Can you EDM-machine hardened ?

Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult can be machined to fine detail and tight tolerance without distortion.

Which industries use CNC Wire EDM parts?

CNC Wire EDM parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise components are required.