CNC Wire EDM Stainless Steel from VT machining delivers precision Stainless Steel parts produced to your exact drawing. Wire EDM cuts conductive metal with a charged wire, achieving fine detail and tight tolerance with no cutting force, and we tune every parameter to the behaviour of Stainless Steel, which is corrosion resistant, strong, hygienic (304/316 grades).

CNC Wire EDM Capability for Stainless Steel
- Kerf from 0.1 mm
- Tolerance to ±0.002 mm
- Hardened & exotic alloys
- Sharp internal corners
Stainless Steel Material Data
| Density | 8.00 g/cm³ |
|---|---|
| Tensile strength | 515 MPa |
| Yield strength (0.2%) | 205 MPa |
| Hardness | 170 HB |
| Melting point | 1400–1450 °C |
| Thermal conductivity | 16.2 W/m·K |
| Thermal expansion | 17.3 ×10⁻⁶/K |
| Electrical conductivity | 2.4% |
| Machinability (C36000 = 100%) | 45% |
| Grades we run | 303, 304/304L, 316/316L, 321, 410, 416, 420, 17-4PH, 2205 duplex |
Published typical values for 304. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
It work-hardens the moment a tool dwells. Constant feed and positive-rake tooling; a rubbing pass leaves a glazed skin the next tool cannot get through.
How CNC Wire EDM Stainless Steel Works
Material is removed from the Stainless Steel workpiece by controlled electrical discharges across a dielectric gap, with no mechanical contact. Flushing, on/off pulse timing and electrode/wire feed are set to balance speed against surface finish.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Wire EDM Stainless Steel
| Feature | Standard | Precision |
|---|---|---|
| Profile dimension | ±0.010 mm | ±0.002 mm |
| Internal corner radius | 0.15 mm | 0.05 mm |
| Taper control over 50 mm | 0.02 mm | 0.005 mm |
| Surface finish (skim passes) | Ra 0.8 µm | Ra 0.2 µm |
| Recast layer | 10 µm | 2 µm (fine skim) |
| Start-hole diameter | 1.0 mm | 0.25 mm |
| Workpiece hardness | no limit (conductive) | no limit (conductive) |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Secondary Operations & Finishing
Finished Stainless Steel parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
CNC Wire EDM Tolerances & Surface Finish
EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Stainless Steel part, producing fine, controlled surface textures and sharp internal corners impossible to mill.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
CNC Wire EDM Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Stainless Steel part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Working with Stainless Steel
As a material, Stainless Steel is corrosion resistant, strong, hygienic (304/316 grades). Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Design Tips for CNC Wire EDM Stainless Steel
We are happy to suggest design tweaks that improve manufacturability. EDM suits sharp internal corners, thin ribs and hardened Stainless Steel that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.
Applications of CNC Wire EDM Stainless Steel
Customers order CNC Wire EDM Stainless Steel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Wire EDM Stainless Steel
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Stainless Steel
Three representative CNC Wire EDM Stainless Steel jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Micro slot in nozzle
- Material
- Stainless Steel
- Size
- 0.15 mm wide × 6 mm deep
- Key callouts
- Width ±0.003 mm
- Batch
- 400 pcs
Cut with 0.1 mm wire; the start hole is EDM-drilled at Ø0.3 mm.
Carbide punch
- Material
- Stainless Steel
- Size
- Ø6 × 45 mm
- Key callouts
- OD ±0.003 mm, sharp form retained
- Batch
- 250 pcs
Carbide is EDM or grind only; there is no milling route.
Injection mould cavity rib
- Material
- Stainless Steel
- Size
- 0.25 mm wide × 8 mm deep
- Key callouts
- Width ±0.005 mm, VDI 21 finish
- Batch
- 45 pcs
Sinker EDM with a graphite electrode; a cutter that thin would break in the first pass.
Finishing Options for Stainless Steel
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Citric passivation | — | ASTM A967 / AMS 2700, removes free iron |
| Electropolish | 5–25 µm removed | Ra improves by roughly half, hygienic surface |
| Brushed / grained | Ra 0.4–1.6 µm | No. 4 finish, directional |
| PVD coating | 2–5 µm | TiN, TiCN for wear surfaces |
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Wire EDM Stainless Steel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Stainless Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Wire EDM
Other Processes for Stainless Steel
Send the drawing, the Stainless Steel grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
How clean are the edges produced by CNC Wire EDM on Stainless Steel?
Machined Stainless Steel edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.
Can VT machining make custom Stainless Steel parts to my drawing?
Yes. Stainless Steel Stainless Steel EDM machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
Can you EDM-machine hardened Stainless Steel?
Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult Stainless Steel can be machined to fine detail and tight tolerance without distortion.
What material thickness or size range suits CNC Wire EDM Stainless Steel?
We machine Stainless Steel across a broad size range; share your part envelope for confirmation.
What surface finish is achievable on Stainless Steel with CNC Wire EDM?
Surface finish on Stainless Steel is controlled to your specification; we confirm the achievable Ra against your callout.
