Looking for reliable CNC Gear Cutting Kovar? VT machining manufactures Kovar parts to tight tolerances and consistent quality. Kovar is matched thermal expansion for glass/ceramic seals, so the process is set up specifically for the material.
CNC Gear Cutting Capability for Kovar
- Multiple gear types
- Profile accuracy class
- Custom modules
- Hardened-blank ready
Kovar Material Data
| Density | 8.36 g/cm³ |
|---|---|
| Tensile strength | 517 MPa |
| Yield strength (0.2%) | 340 MPa |
| Hardness | 140–160 HV |
| Melting point | 1450 °C |
| Thermal conductivity | 17.3 W/m·K |
| Thermal expansion | 5.1 (30–200 °C) ×10⁻⁶/K |
| Electrical conductivity | 3.5% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | Kovar / ASTM F15, Alloy 42, Alloy 52 |
Published typical values for Kovar (ASTM F15). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Sealing surfaces must stay clean. Parts destined for glass-to-metal seals are degreased and handled without bare hands after final machining.
How CNC Gear Cutting Kovar Works
Tooth profiles are generated in the Kovar blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Gear Cutting Kovar
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Gear Cutting Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Secondary Operations & Finishing
Finished Kovar parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
CNC Gear Cutting Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Kovar part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Design Tips for CNC Gear Cutting Kovar
We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Kovar gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
Working with Kovar
As a material, Kovar is matched thermal expansion for glass/ceramic seals. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Applications of CNC Gear Cutting Kovar
Customers order CNC Gear Cutting Kovar components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Gear Cutting Kovar
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Kovar
Three representative CNC Gear Cutting Kovar jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Internal ring gear
- Material
- Kovar
- Size
- m2.5, z72, ID 190 mm
- Key callouts
- DIN 8, pitch deviation 0.03 mm
- Batch
- 150 pcs
Shaped rather than hobbed — an internal gear leaves no room for a hob to run out.
Worm and wheel set
- Material
- Kovar
- Size
- m3, single start
- Key callouts
- Backlash 0.05–0.10 mm as a matched pair
- Batch
- 120 sets
Supplied as matched sets and marked, because mixing pairs loses the backlash spec.
Splined shaft
- Material
- Kovar
- Size
- DIN 5480, 26 × 1.5
- Key callouts
- Fit class H7/g6, runout 0.02 mm
- Batch
- 800 pcs
Spline hobbed with the journals ground afterwards on the same centres.
Finishing Options for Kovar
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Cutting Kovar
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Kovar grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Cutting
Other Processes for Kovar
Send the drawing, the Kovar grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What material thickness or size range suits CNC Gear Cutting Kovar?
We machine Kovar across a broad size range; share your part envelope for confirmation.
What is CNC Gear Cutting Kovar and how is it done?
CNC Gear Cutting Kovar refers to cNC gear cutting forms precise tooth profiles for spur, helical, bevel and worm gears. Applied to Kovar — matched thermal expansion for glass/ceramic seals — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What is the typical lead time and minimum order for CNC Gear Cutting Kovar?
CNC Gear Cutting prototypes for Kovar can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
Why is Kovar a good choice for CNC Gear Cutting?
Kovar is matched thermal expansion for glass/ceramic seals, which makes it well suited to CNC Gear Cutting. We tune the process to the alloy so the finished Kovar gear cutting part meets your dimensional and functional requirements.
What gear accuracy class can you achieve on Kovar?
Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so Kovar gears run accurately and quietly under load.