VT machining provides CNC Gear Cutting Nickel for customers who need accurate, repeatable Nickel components. Because Nickel is corrosion and heat resistant, we adapt the process to suit — controlling the variables that matter for this alloy.
Process Data for CNC Gear Cutting Nickel
| Heat-treat route | As specified on drawing |
|---|---|
| Accuracy as cut | ISO 1328 class 8-9 (AGMA 9-10) |
| Module range | 0.3-6 |
| Hobbing speed (HSS-E / carbide) | 15 / 40 m/min |
| Methods | Gear shaping (internal), form milling, skiving |
| Gear types | Internal gears, bevel, racks, cluster gears |
Shown for Nickel 200, the most common Nickel grade we see for CNC Gear Cutting. Typical values for Nickel 200, Annealed; confirmed on the first part.
CNC Gear Cutting Capability for Nickel
- Multiple gear types
- Profile accuracy class
- Custom modules
- Hardened-blank ready
Nickel material properties, finishing options and grade notes are on our CNC Gear Hobbing Nickel page.
How CNC Gear Cutting Nickel Works
Tooth profiles are generated in the Nickel blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Gear Cutting Nickel
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Design Tips for CNC Gear Cutting Nickel
We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Nickel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Gear Cutting Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Applications of CNC Gear Cutting Nickel
Customers order CNC Gear Cutting Nickel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
Typical Nickel Parts for CNC Gear Cutting
Illustrative examples of CNC Gear Cutting Nickel parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.
Splined shaft
- Material
- Nickel
- Size
- DIN 5480, 26 × 1.5
- Key callouts
- Fit class H7/g6, runout 0.02 mm
- Batch
- 800 pcs
Spline hobbed with the journals ground afterwards on the same centres.
Helical pinion
- Material
- Nickel
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Spur gear
- Material
- Nickel
- Size
- m2, z40, 20° PA, face 20 mm
- Key callouts
- DIN 7, runout 0.02 mm
- Batch
- 500 pcs
Hobbed, hardened, then hard-finished; skipping the finish pass costs a full accuracy class.
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Cutting Nickel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Nickel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Cutting
Other Processes for Nickel
Send the drawing, the Nickel grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Which industries use CNC Gear Cutting Nickel parts?
CNC Gear Cutting Nickel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Nickel components are required.
What gear accuracy class can you achieve on Nickel?
Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so Nickel gears run accurately and quietly under load.
Does CNC Gear Cutting Nickel require dedicated tooling?
Most Nickel gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
What is the typical lead time and minimum order for CNC Gear Cutting Nickel?
CNC Gear Cutting prototypes for Nickel can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
What material thickness or size range suits CNC Gear Cutting Nickel?
We machine Nickel across a broad size range; share your part envelope for confirmation.