CNC Gear Hobbing Nickel from VT machining delivers precision Nickel parts produced to your exact drawing. Gear hobbing generates gear teeth with a rotating hob synchronized to the workpiece, and we tune every parameter to the behaviour of Nickel, which is corrosion and heat resistant.
CNC Gear Hobbing Capability for Nickel
- Spur & helical gears
- Module range support
- Pre-grind accuracy
- High productivity
Nickel Material Data
| Density | 8.89 g/cm³ |
|---|---|
| Tensile strength | 460 MPa |
| Yield strength (0.2%) | 148 MPa |
| Hardness | 110 HB |
| Melting point | 1435–1446 °C |
| Thermal conductivity | 70 W/m·K |
| Thermal expansion | 13.3 ×10⁻⁶/K |
| Electrical conductivity | 23% |
| Machinability (C36000 = 100%) | 30% |
| Grades we run | Nickel 200, Nickel 201, Alloy 400, Alloy 600 |
Published typical values for Nickel 200. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Gummy and work-hardening at once. Sharp tools, positive rake, and a deliberate depth of cut that stays under the hardened skin from the previous pass.
How CNC Gear Hobbing Nickel Works
Tooth profiles are generated in the Nickel blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Gear Hobbing Nickel
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Gear Hobbing Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
CNC Gear Hobbing Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Nickel part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Design Tips for CNC Gear Hobbing Nickel
We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Nickel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
Secondary Operations & Finishing
Finished Nickel parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
Working with Nickel
As a material, Nickel is corrosion and heat resistant. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Applications of CNC Gear Hobbing Nickel
Customers order CNC Gear Hobbing Nickel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Gear Hobbing Nickel
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Nickel
Three representative CNC Gear Hobbing Nickel jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Helical pinion
- Material
- Nickel
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Splined shaft
- Material
- Nickel
- Size
- DIN 5480, 26 × 1.5
- Key callouts
- Fit class H7/g6, runout 0.02 mm
- Batch
- 800 pcs
Spline hobbed with the journals ground afterwards on the same centres.
Bevel gear pair
- Material
- Nickel
- Size
- m2, z20/z40, 90° axes
- Key callouts
- DIN 8, mounting distance ±0.03 mm
- Batch
- 200 sets
Contact pattern checked on a rolling tester before release.
Finishing Options for Nickel
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Hobbing Nickel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Nickel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Hobbing
Other Processes for Nickel
Send the drawing, the Nickel grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Why is Nickel a good choice for CNC Gear Hobbing?
Nickel is corrosion and heat resistant, which makes it well suited to CNC Gear Hobbing. We tune the process to the alloy so the finished Nickel gear cutting part meets your dimensional and functional requirements.
What is CNC Gear Hobbing Nickel and how is it done?
CNC Gear Hobbing Nickel refers to gear hobbing generates gear teeth with a rotating hob synchronized to the workpiece. Applied to Nickel — corrosion and heat resistant — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What surface finish is achievable on Nickel with CNC Gear Hobbing?
Surface finish on Nickel is controlled to your specification; we confirm the achievable Ra against your callout.
Which industries use CNC Gear Hobbing Nickel parts?
CNC Gear Hobbing Nickel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Nickel components are required.
What gear accuracy class can you achieve on Nickel?
Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so Nickel gears run accurately and quietly under load.