VT machining provides CNC Swiss Machining Kovar for customers who need accurate, repeatable Kovar components. Because Kovar is matched thermal expansion for glass/ceramic seals, we adapt the process to suit — controlling the variables that matter for this alloy.
CNC Swiss Machining Capability for Kovar
- Ø1–32 mm bar
- Slenderness without deflection
- Tolerance to ±0.003 mm
- High-volume small parts
How CNC Swiss Machining Kovar Works
The Kovar bar or billet rotates in the spindle while single-point tools shape outer diameters, bores, faces, grooves and threads. Constant surface speed control keeps cutting conditions stable from large to small diameters.
We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.
CNC Swiss Machining Quality & Inspection
Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.
Design Tips for CNC Swiss Machining Kovar
Small design adjustments often cut cost and lead time. Consistent diameters, standard thread forms and avoiding extremely long, slender features help Kovar turned parts stay concentric and economical. If you send your model early, we will return practical DFM feedback before you commit to production.
Secondary Operations & Finishing
Most Kovar parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.
Working with Kovar
Kovar is matched thermal expansion for glass/ceramic seals. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.
Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.
CNC Swiss Machining Tolerances & Surface Finish
Turned Kovar holds diameter tolerances to about ±0.005 mm with concentricity within 0.01 mm and good roundness. Turned finishes of Ra 0.4–0.8 µm are achievable with finishing passes and sharp tooling.
The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.
Applications of CNC Swiss Machining Kovar
Kovar parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
How to Order CNC Swiss Machining Kovar
Starting your project takes one email. Send your CAD or 2D drawing, the Kovar grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.
Other Metals for CNC Swiss Machining
Other Processes for Kovar
Need CNC Swiss Machining Kovar for your project? Send your drawing and quantity for a fast quotation.
Request a QuoteFrequently Asked Questions
Can VT machining make custom Kovar parts to my drawing?
Yes. Kovar Kovar turning is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
Why is Kovar a good choice for CNC Swiss Machining?
Kovar is matched thermal expansion for glass/ceramic seals, which makes it well suited to CNC Swiss Machining. We tune the process to the alloy so the finished Kovar turning part meets your dimensional and functional requirements.
What tolerances can you hold for CNC Swiss Machining Kovar?
Achievable tolerances for Kovar turning depend on the alloy, geometry and feature size. Turning holds diameter tolerances to around ±0.005 mm with concentricity within 0.01 mm. Exact figures are confirmed against your drawing callouts.
What surface finish is achievable on Kovar with CNC Swiss Machining?
Surface finish on Kovar is controlled to your specification; we confirm the achievable Ra against your callout.
