CNC Swiss Machining Tungsten Copper

Looking for reliable CNC Swiss Machining Tungsten Copper? VT machining manufactures Tungsten Copper parts to tight tolerances and consistent quality. Tungsten Copper is combines tungsten strength with copper conductivity, so the process is set up specifically for the material.

CNC Swiss Machining Tungsten Copper at VT machining
CNC Swiss Machining Tungsten Copper — produced in-house at VT machining

CNC Swiss Machining Capability for Tungsten Copper

  • Ø1–32 mm bar
  • Slenderness without deflection
  • Tolerance to ±0.003 mm
  • High-volume small parts

Tungsten Copper Material Data

Tungsten Copper — typical properties, quoted for W75Cu25
Density14.8–17.0 g/cm³
Tensile strength790 MPa
Yield strength (0.2%)520 MPa
Hardness220 HB
Melting point1083 (Cu phase) °C
Thermal conductivity180–200 W/m·K
Thermal expansion8.3 ×10⁻⁶/K
Electrical conductivity42–48%
Machinability (C36000 = 100%)35%
Grades we runW70Cu30, W75Cu25, W80Cu20, W85Cu15

Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Tungsten Copper — what actually causes trouble

Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.

How CNC Swiss Machining Tungsten Copper Works

The Tungsten Copper bar or billet rotates in the spindle while single-point tools shape outer diameters, bores, faces, grooves and threads. Constant surface speed control keeps cutting conditions stable from large to small diameters.

Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.

Achievable Tolerances for CNC Swiss Machining Tungsten Copper

CNC Swiss Machining Tungsten Copper — achievable tolerances
FeatureStandardPrecision
Outside diameter±0.05 mm±0.005 mm
Bore diameterH9H6
Length / shoulder position±0.10 mm±0.020 mm
Concentricity OD to ID0.05 mm TIR0.010 mm TIR
Roundness0.02 mm0.005 mm
Thread class6g / 2A4h / 3A
Surface finish, as turnedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Swiss Machining Tungsten Copper

We are happy to suggest design tweaks that improve manufacturability. Consistent diameters, standard thread forms and avoiding extremely long, slender features help Tungsten Copper turned parts stay concentric and economical. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Swiss Machining Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Tungsten Copper part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

CNC Swiss Machining Tolerances & Surface Finish

Turned Tungsten Copper holds diameter tolerances to about ±0.005 mm with concentricity within 0.01 mm and good roundness. Turned finishes of Ra 0.4–0.8 µm are achievable with finishing passes and sharp tooling.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Secondary Operations & Finishing

Finished Tungsten Copper parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

Working with Tungsten Copper

As a material, Tungsten Copper is combines tungsten strength with copper conductivity. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.

We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.

Applications of CNC Swiss Machining Tungsten Copper

Customers order CNC Swiss Machining Tungsten Copper components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Swiss Machining Tungsten Copper

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Parts We Have Run in Tungsten Copper

Three representative CNC Swiss Machining Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Precision shaft

Material
Tungsten Copper
Size
Ø16 × 240 mm
Key callouts
OD h6, concentricity 0.01 mm TIR, keyway 5 H9
Batch
1,000 pcs / year

Turned between centres so both journals share one datum.

Valve seat

Material
Tungsten Copper
Size
Ø28 × 14 mm
Key callouts
Seat angle 45° ±0.1°, roundness 0.005 mm, Ra 0.2 µm
Batch
800 pcs

Seat finished with a single-point diamond pass, no interruption.

Connector pin

Material
Tungsten Copper
Size
Ø3.0 × 24 mm
Key callouts
OD ±0.005 mm, straightness 0.02 mm over length
Batch
20,000 pcs

Swiss-turned from bar with a guide bushing; nothing else holds Ø3 mm over 24 mm.

Finishing Options for Tungsten Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
Free — no sign-up

No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Swiss Machining Tungsten Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Swiss Machining

Other Processes for Tungsten Copper

Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What tolerances can you hold for CNC Swiss Machining Tungsten Copper?

Achievable tolerances for Tungsten Copper turning depend on the alloy, geometry and feature size. Turning holds diameter tolerances to around ±0.005 mm with concentricity within 0.01 mm. Exact figures are confirmed against your drawing callouts.

What material thickness or size range suits CNC Swiss Machining Tungsten Copper?

Turned Tungsten Copper parts are produced from bar or chuck stock across a wide diameter range.

What is the typical lead time and minimum order for CNC Swiss Machining Tungsten Copper?

CNC Swiss Machining prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

What is CNC Swiss Machining Tungsten Copper and how is it done?

CNC Swiss Machining Tungsten Copper refers to swiss-type machining guides bar stock through a sliding headstock for high-accuracy small, slender parts. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

Why is Tungsten Copper a good choice for CNC Swiss Machining?

Tungsten Copper is combines tungsten strength with copper conductivity, which makes it well suited to CNC Swiss Machining. We tune the process to the alloy so the finished Tungsten Copper turning part meets your dimensional and functional requirements.