Looking for reliable CNC Broaching Tungsten Copper? VT machining manufactures Tungsten Copper parts to tight tolerances and consistent quality. Tungsten Copper is combines tungsten strength with copper conductivity, so the process is set up specifically for the material.
CNC Broaching Capability for Tungsten Copper
- Keyways & splines
- Internal profiles
- One-pass forming
- High repeatability
Tungsten Copper Material Data
| Density | 14.8–17.0 g/cm³ |
|---|---|
| Tensile strength | 790 MPa |
| Yield strength (0.2%) | 520 MPa |
| Hardness | 220 HB |
| Melting point | 1083 (Cu phase) °C |
| Thermal conductivity | 180–200 W/m·K |
| Thermal expansion | 8.3 ×10⁻⁶/K |
| Electrical conductivity | 42–48% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | W70Cu30, W75Cu25, W80Cu20, W85Cu15 |
Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.
How CNC Broaching Tungsten Copper Works
Rotating multi-flute cutters remove material as the Tungsten Copper workpiece is driven through programmed tool paths on 3-, 4- or 5-axis machining centres. Climb milling, step-over and depth-of-cut are set so chip load stays in the ideal band for the alloy.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC Broaching Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Linear dimension (< 100 mm) | ±0.05 mm | ±0.010 mm |
| Linear dimension (100–300 mm) | ±0.10 mm | ±0.025 mm |
| Hole diameter (reamed) | H9 | H7 |
| True position of hole pattern | ±0.10 mm | ±0.025 mm |
| Flatness over 100 mm | 0.05 mm | 0.015 mm |
| Perpendicularity | 0.10 mm | 0.020 mm |
| Surface finish, as machined | Ra 1.6 µm | Ra 0.4 µm |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Working with Tungsten Copper
Tungsten Copper offers a useful combination of properties: it is combines tungsten strength with copper conductivity. Those characteristics shape how we approach milling — from tool and parameter selection to work-holding and coolant.
If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.
Design Tips for CNC Broaching Tungsten Copper
A few design choices make a real difference to cost and quality. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Tungsten Copper. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Broaching Tolerances & Surface Finish
For CNC Broaching, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
CNC Broaching Quality & Inspection
Consistent quality comes from disciplined process control. Critical dimensions on Tungsten Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.
Secondary Operations & Finishing
We complete Tungsten Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.
Applications of CNC Broaching Tungsten Copper
CNC Broaching of Tungsten Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
How to Order CNC Broaching Tungsten Copper
Ordering Tungsten Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.
Parts We Have Run in Tungsten Copper
Three representative CNC Broaching Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Manifold block
- Material
- Tungsten Copper
- Size
- 120 × 60 × 45 mm
- Key callouts
- Cross-bore intersection ±0.05 mm, ports G1/8", leak-tested to 10 bar
- Batch
- 80 pcs
Deburred internally with a brush tool; a burr at a cross-bore is what fails the leak test.
Heat sink base
- Material
- Tungsten Copper
- Size
- 200 × 100 × 8 mm
- Key callouts
- Fin thickness 1.2 ±0.05 mm, base flatness 0.03 mm
- Batch
- 500 pcs
Fins cut with a slotting cutter in one pass to avoid the deflection a step-over leaves.
Vacuum chamber flange
- Material
- Tungsten Copper
- Size
- Ø180 × 20 mm
- Key callouts
- Knife-edge seal Ra 0.4 µm, bolt circle ±0.05 mm
- Batch
- 60 pcs
Sealing face finished last, then handled in gloves and bagged straight off the machine.
Finishing Options for Tungsten Copper
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Broaching Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Broaching
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What is the typical lead time and minimum order for CNC Broaching Tungsten Copper?
CNC Broaching prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
Does CNC Broaching Tungsten Copper require dedicated tooling?
Most Tungsten Copper machining work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
What is CNC Broaching Tungsten Copper and how is it done?
CNC Broaching Tungsten Copper refers to broaching pushes a toothed tool through or across a part to form keyways, splines and internal profiles. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
Why is Tungsten Copper a good choice for CNC Broaching?
Tungsten Copper is combines tungsten strength with copper conductivity, which makes it well suited to CNC Broaching. We tune the process to the alloy so the finished Tungsten Copper machining part meets your dimensional and functional requirements.
What material thickness or size range suits CNC Broaching Tungsten Copper?
We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.
How clean are the edges produced by CNC Broaching on Tungsten Copper?
Machined Tungsten Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.