VT machining provides CNC Broaching Titanium for customers who need accurate, repeatable Titanium components. Because Titanium is high strength-to-weight, biocompatible, corrosion resistant, we adapt the process to suit — controlling the variables that matter for this alloy.
CNC Broaching Capability for Titanium
- Keyways & splines
- Internal profiles
- One-pass forming
- High repeatability
Titanium Material Data
| Density | 4.43 g/cm³ |
|---|---|
| Tensile strength | 950 MPa |
| Yield strength (0.2%) | 880 MPa |
| Hardness | 334 HB / 36 HRC |
| Melting point | 1604–1660 °C |
| Thermal conductivity | 6.7 W/m·K |
| Thermal expansion | 8.6 ×10⁻⁶/K |
| Electrical conductivity | 3.1% |
| Machinability (C36000 = 100%) | 22% |
| Grades we run | Gr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9 |
Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.
How CNC Broaching Titanium Works
Rotating multi-flute cutters remove material as the Titanium workpiece is driven through programmed tool paths on 3-, 4- or 5-axis machining centres. Climb milling, step-over and depth-of-cut are set so chip load stays in the ideal band for the alloy.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC Broaching Titanium
| Feature | Standard | Precision |
|---|---|---|
| Linear dimension (< 100 mm) | ±0.05 mm | ±0.010 mm |
| Linear dimension (100–300 mm) | ±0.10 mm | ±0.025 mm |
| Hole diameter (reamed) | H9 | H7 |
| True position of hole pattern | ±0.10 mm | ±0.025 mm |
| Flatness over 100 mm | 0.05 mm | 0.015 mm |
| Perpendicularity | 0.10 mm | 0.020 mm |
| Surface finish, as machined | Ra 1.6 µm | Ra 0.4 µm |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Working with Titanium
Titanium offers a useful combination of properties: it is high strength-to-weight, biocompatible, corrosion resistant. Those characteristics shape how we approach milling — from tool and parameter selection to work-holding and coolant.
If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.
Secondary Operations & Finishing
We complete Titanium components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.
CNC Broaching Tolerances & Surface Finish
For CNC Broaching, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Design Tips for CNC Broaching Titanium
A few design choices make a real difference to cost and quality. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Titanium. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Broaching Quality & Inspection
Consistent quality comes from disciplined process control. Critical dimensions on Titanium parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.
Applications of CNC Broaching Titanium
CNC Broaching of Titanium supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
How to Order CNC Broaching Titanium
Ordering Titanium parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.
Parts We Have Run in Titanium
Three representative CNC Broaching Titanium jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Robot end-effector bracket
- Material
- Titanium
- Size
- 180 × 90 × 30 mm
- Key callouts
- Bore pair concentric within 0.02 mm, weight reduction pockets
- Batch
- 120 pcs
Pockets ganged so wall thickness never drops below 2 mm at the load path.
Sensor housing
- Material
- Titanium
- Size
- 86 × 54 × 22 mm
- Key callouts
- Pocket depth ±0.02 mm, bore H7, flatness 0.015 mm
- Batch
- 250 pcs / quarter
O-ring groove finished in the same setup as the sealing face so the two stay parallel.
Optical mount plate
- Material
- Titanium
- Size
- 160 × 160 × 12 mm
- Key callouts
- Hole pattern true position ±0.02 mm, flatness 0.01 mm
- Batch
- 40 pcs
Roughed, stress-relieved overnight, then finished — the plate is too thin to hold flatness in one hit.
Finishing Options for Titanium
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Type II anodise | — | Colour coding, biocompatible |
| Type III anodise | — | Anti-galling for threaded and sliding parts |
| Passivation | — | ASTM F86 for implant-grade parts |
| Electropolish | 5–20 µm removed | Removes the machining layer for medical use |
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Broaching Titanium
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Broaching
Other Processes for Titanium
Send the drawing, the Titanium grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What tolerances can you hold for CNC Broaching Titanium?
Achievable tolerances for Titanium machining depend on the alloy, geometry and feature size. Milling holds positional and dimensional tolerances to around ±0.01 mm, tighter with precision setups. Exact figures are confirmed against your drawing callouts.
What is the typical lead time and minimum order for CNC Broaching Titanium?
CNC Broaching prototypes for Titanium can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
Can VT machining make custom Titanium parts to my drawing?
Yes. Titanium Titanium machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
How clean are the edges produced by CNC Broaching on Titanium?
Machined Titanium edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.
Why is Titanium a good choice for CNC Broaching?
Titanium is high strength-to-weight, biocompatible, corrosion resistant, which makes it well suited to CNC Broaching. We tune the process to the alloy so the finished Titanium machining part meets your dimensional and functional requirements.
What surface finish is achievable on Titanium with CNC Broaching?
Surface finish on Titanium is controlled to your specification; we confirm the achievable Ra against your callout.