CNC Gear Hobbing Titanium

VT machining provides CNC Gear Hobbing Titanium for customers who need accurate, repeatable Titanium components. Because Titanium is high strength-to-weight, biocompatible, corrosion resistant, we adapt the process to suit — controlling the variables that matter for this alloy.

CNC Gear Hobbing Titanium at VT machining
CNC Gear Hobbing Titanium — produced in-house at VT machining

CNC Gear Hobbing Capability for Titanium

  • Spur & helical gears
  • Module range support
  • Pre-grind accuracy
  • High productivity

Titanium Material Data

Titanium — typical properties, quoted for Ti-6Al-4V (Gr 5)
Density4.43 g/cm³
Tensile strength950 MPa
Yield strength (0.2%)880 MPa
Hardness334 HB / 36 HRC
Melting point1604–1660 °C
Thermal conductivity6.7 W/m·K
Thermal expansion8.6 ×10⁻⁶/K
Electrical conductivity3.1%
Machinability (C36000 = 100%)22%
Grades we runGr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9

Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Titanium — what actually causes trouble

Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.

How CNC Gear Hobbing Titanium Works

Tooth profiles are generated in the Titanium blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.

We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.

Achievable Tolerances for CNC Gear Hobbing Titanium

CNC Gear Hobbing Titanium — achievable tolerances
FeatureStandardPrecision
Accuracy classDIN 8 / AGMA 10DIN 6 / AGMA 12
Profile deviation0.020 mm0.008 mm
Lead deviation0.020 mm0.008 mm
Pitch deviation (cumulative)0.040 mm0.015 mm
Runout0.030 mm0.010 mm
Tooth surface finishRa 1.6 µmRa 0.4 µm (ground)
Module rangem0.5–m8m1–m6

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Gear Hobbing Titanium

Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Titanium gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Most Titanium parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Gear Hobbing Tolerances & Surface Finish

Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Working with Titanium

Titanium is high strength-to-weight, biocompatible, corrosion resistant. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.

Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.

CNC Gear Hobbing Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Applications of CNC Gear Hobbing Titanium

Titanium parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Gear Hobbing Titanium

Starting your project takes one email. Send your CAD or 2D drawing, the Titanium grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Parts We Have Run in Titanium

Three representative CNC Gear Hobbing Titanium jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Internal ring gear

Material
Titanium
Size
m2.5, z72, ID 190 mm
Key callouts
DIN 8, pitch deviation 0.03 mm
Batch
150 pcs

Shaped rather than hobbed — an internal gear leaves no room for a hob to run out.

Worm and wheel set

Material
Titanium
Size
m3, single start
Key callouts
Backlash 0.05–0.10 mm as a matched pair
Batch
120 sets

Supplied as matched sets and marked, because mixing pairs loses the backlash spec.

Splined shaft

Material
Titanium
Size
DIN 5480, 26 × 1.5
Key callouts
Fit class H7/g6, runout 0.02 mm
Batch
800 pcs

Spline hobbed with the journals ground afterwards on the same centres.

Finishing Options for Titanium

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Type II anodiseColour coding, biocompatible
Type III anodiseAnti-galling for threaded and sliding parts
PassivationASTM F86 for implant-grade parts
Electropolish5–20 µm removedRemoves the machining layer for medical use
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Gear Hobbing Titanium

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Gear Hobbing

Other Processes for Titanium

Send the drawing, the Titanium grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What is CNC Gear Hobbing Titanium and how is it done?

CNC Gear Hobbing Titanium refers to gear hobbing generates gear teeth with a rotating hob synchronized to the workpiece. Applied to Titanium — high strength-to-weight, biocompatible, corrosion resistant — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

What gear accuracy class can you achieve on Titanium?

Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so Titanium gears run accurately and quietly under load.

Can VT machining make custom Titanium parts to my drawing?

Yes. Titanium Titanium gear cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

Which industries use CNC Gear Hobbing Titanium parts?

CNC Gear Hobbing Titanium parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Titanium components are required.