Looking for reliable CNC 4-Axis Machining Tungsten Copper? VT machining manufactures Tungsten Copper parts to tight tolerances and consistent quality. Tungsten Copper is combines tungsten strength with copper conductivity, so the process is set up specifically for the material.
Starting Parameters for CNC 4-Axis Machining Tungsten Copper
| Cutting speed (carbide) | 40-95 m/min |
|---|---|
| Feed per tooth | 0.018-0.063 mm |
| Spindle speed, Ø10 mm end mill | 1270-3020 rpm |
| Insert / tool class | ISO K — CVD-coated carbide |
| Coolant | Emulsion |
| Rotary positioning accuracy | ±10 arc-sec (≈ ±0.005 mm at Ø100 mm) |
Shown for Tungsten Copper (W70Cu30-W80Cu20), the most common Tungsten Copper grade we see for CNC 4-Axis Machining. Starting values for Tungsten Copper (W70Cu30-W80Cu20), Infiltrated (pressed, sintered, Cu-infiltrated); optimised on the first article.
CNC 4-Axis Machining Capability for Tungsten Copper
- Indexed & continuous 4th axis
- Multi-face in one setup
- Tolerance to ±0.01 mm
- Rotary fixturing
Tungsten Copper material properties, finishing options and grade notes are on our CNC Milling Tungsten Copper page.
How CNC 4-Axis Machining Tungsten Copper Works
Rotating multi-flute cutters remove material as the Tungsten Copper workpiece is driven through programmed tool paths on 3-, 4- or 5-axis machining centres. Climb milling, step-over and depth-of-cut are set so chip load stays in the ideal band for the alloy.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC 4-Axis Machining Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Linear dimension (< 100 mm) | ±0.05 mm | ±0.010 mm |
| Linear dimension (100–300 mm) | ±0.10 mm | ±0.025 mm |
| Hole diameter (reamed) | H9 | H7 |
| True position of hole pattern | ±0.10 mm | ±0.025 mm |
| Flatness over 100 mm | 0.05 mm | 0.015 mm |
| Perpendicularity | 0.10 mm | 0.020 mm |
| Surface finish, as machined | Ra 1.6 µm | Ra 0.4 µm |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Design Tips for CNC 4-Axis Machining Tungsten Copper
A few design choices make a real difference to cost and quality. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Tungsten Copper. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC 4-Axis Machining Tolerances & Surface Finish
For CNC 4-Axis Machining, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Applications of CNC 4-Axis Machining Tungsten Copper
CNC 4-Axis Machining of Tungsten Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
Typical Tungsten Copper Parts for CNC 4-Axis Machining
Illustrative examples of CNC 4-Axis Machining Tungsten Copper parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.
Manifold block
- Material
- Tungsten Copper
- Size
- 120 × 60 × 45 mm
- Key callouts
- Cross-bore intersection ±0.05 mm, ports G1/8", leak-tested to 10 bar
- Batch
- 80 pcs
Deburred internally with a brush tool; a burr at a cross-bore is what fails the leak test.
Heat sink base
- Material
- Tungsten Copper
- Size
- 200 × 100 × 8 mm
- Key callouts
- Fin thickness 1.2 ±0.05 mm, base flatness 0.03 mm
- Batch
- 500 pcs
Fins cut with a slotting cutter in one pass to avoid the deflection a step-over leaves.
Optical mount plate
- Material
- Tungsten Copper
- Size
- 160 × 160 × 12 mm
- Key callouts
- Hole pattern true position ±0.02 mm, flatness 0.01 mm
- Batch
- 40 pcs
Roughed, stress-relieved overnight, then finished — the plate is too thin to hold flatness in one hit.
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC 4-Axis Machining Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC 4-Axis Machining
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Which industries use CNC 4-Axis Machining Tungsten Copper parts?
CNC 4-Axis Machining Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.
What material thickness or size range suits CNC 4-Axis Machining Tungsten Copper?
We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.
How clean are the edges produced by CNC 4-Axis Machining on Tungsten Copper?
Machined Tungsten Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.
Can VT machining make custom Tungsten Copper parts to my drawing?
Yes. Tungsten Copper machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
What surface finish is achievable on Tungsten Copper with CNC 4-Axis Machining?
Surface finish on Tungsten Copper is controlled to your specification; we confirm the achievable Ra against your callout.
What tolerances can you hold for CNC 4-Axis Machining Tungsten Copper?
Achievable tolerances for Tungsten Copper machining depend on the alloy, geometry and feature size. Milling holds positional and dimensional tolerances to around ±0.01 mm, tighter with precision setups. Exact figures are confirmed against your drawing callouts.