CNC Broaching Hard Alloys from VT machining delivers precision Hard Alloys parts produced to your exact drawing. Broaching pushes a toothed tool through or across a part to form keyways, splines and internal profiles, and we tune every parameter to the behaviour of Hard Alloys, which is wear-resistant carbide and hardened tool materials.
Process Data for CNC Broaching Hard Alloys
| Rise per tooth | 0.03-0.06 mm |
|---|---|
| Lubricant | Sulphurised broaching oil |
Shown for Tungsten Carbide, the most common Hard Alloys grade we see for CNC Broaching. Typical values for Tungsten Carbide, Sintered; confirmed on the first part.
CNC Broaching Capability for Hard Alloys
- Keyways & splines
- Internal profiles
- One-pass forming
- High repeatability
Hard Alloys material properties, finishing options and grade notes are on our CNC Milling Hard Alloys page.
How CNC Broaching Hard Alloys Works
Rotating multi-flute cutters remove material as the Hard Alloys workpiece is driven through programmed tool paths on 3-, 4- or 5-axis machining centres. Climb milling, step-over and depth-of-cut are set so chip load stays in the ideal band for the alloy.
We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.
Achievable Tolerances for CNC Broaching Hard Alloys
| Feature | Standard | Precision |
|---|---|---|
| Linear dimension (< 100 mm) | ±0.05 mm | ±0.010 mm |
| Linear dimension (100–300 mm) | ±0.10 mm | ±0.025 mm |
| Hole diameter (reamed) | H9 | H7 |
| True position of hole pattern | ±0.10 mm | ±0.025 mm |
| Flatness over 100 mm | 0.05 mm | 0.015 mm |
| Perpendicularity | 0.10 mm | 0.020 mm |
| Surface finish, as machined | Ra 1.6 µm | Ra 0.4 µm |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Design Tips for CNC Broaching Hard Alloys
Small design adjustments often cut cost and lead time. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Hard Alloys. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Broaching Tolerances & Surface Finish
For CNC Broaching, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.
The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.
Applications of CNC Broaching Hard Alloys
Hard Alloys parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
Typical Hard Alloys Parts for CNC Broaching
Illustrative examples of CNC Broaching Hard Alloys parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.
Heat sink base
- Material
- Hard Alloys
- Size
- 200 × 100 × 8 mm
- Key callouts
- Fin thickness 1.2 ±0.05 mm, base flatness 0.03 mm
- Batch
- 500 pcs
Fins cut with a slotting cutter in one pass to avoid the deflection a step-over leaves.
Manifold block
- Material
- Hard Alloys
- Size
- 120 × 60 × 45 mm
- Key callouts
- Cross-bore intersection ±0.05 mm, ports G1/8", leak-tested to 10 bar
- Batch
- 80 pcs
Deburred internally with a brush tool; a burr at a cross-bore is what fails the leak test.
Robot end-effector bracket
- Material
- Hard Alloys
- Size
- 180 × 90 × 30 mm
- Key callouts
- Bore pair concentric within 0.02 mm, weight reduction pockets
- Batch
- 120 pcs
Pockets ganged so wall thickness never drops below 2 mm at the load path.
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Broaching Hard Alloys
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Hard Alloys grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Broaching
Other Processes for Hard Alloys
Send the drawing, the Hard Alloys grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What is CNC Broaching Hard Alloys and how is it done?
CNC Broaching Hard Alloys refers to broaching pushes a toothed tool through or across a part to form keyways, splines and internal profiles. Applied to Hard Alloys — wear-resistant carbide and hardened tool materials — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
Why is Hard Alloys a good choice for CNC Broaching?
Hard Alloys is wear-resistant carbide and hardened tool materials, which makes it well suited to CNC Broaching. We tune the process to the alloy so the finished Hard Alloys machining part meets your dimensional and functional requirements.
What material thickness or size range suits CNC Broaching Hard Alloys?
We machine Hard Alloys across a broad size range; share your part envelope for confirmation.
Which industries use CNC Broaching Hard Alloys parts?
CNC Broaching Hard Alloys parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Hard Alloys components are required.