CNC Gear Grinding Tungsten Copper from VT machining delivers precision Tungsten Copper parts produced to your exact drawing. Gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission, and we tune every parameter to the behaviour of Tungsten Copper, which is combines tungsten strength with copper conductivity.
CNC Gear Grinding Capability for Tungsten Copper
- DIN/AGMA accuracy class
- Profile & lead correction
- Hardened-gear finishing
- Low transmission noise
Tungsten Copper Material Data
| Density | 14.8–17.0 g/cm³ |
|---|---|
| Tensile strength | 790 MPa |
| Yield strength (0.2%) | 520 MPa |
| Hardness | 220 HB |
| Melting point | 1083 (Cu phase) °C |
| Thermal conductivity | 180–200 W/m·K |
| Thermal expansion | 8.3 ×10⁻⁶/K |
| Electrical conductivity | 42–48% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | W70Cu30, W75Cu25, W80Cu20, W85Cu15 |
Published typical values for W75Cu25. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Two phases with very different behaviour in one part. EDM gives a far more consistent result than milling on fine features, and it is the usual route for heat-spreader profiles.
How CNC Gear Grinding Tungsten Copper Works
Tooth profiles are generated in the Tungsten Copper blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC Gear Grinding Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Gear Grinding Quality & Inspection
Consistent quality comes from disciplined process control. Critical dimensions on Tungsten Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.
Working with Tungsten Copper
Tungsten Copper offers a useful combination of properties: it is combines tungsten strength with copper conductivity. Those characteristics shape how we approach gear manufacturing — from tool and parameter selection to work-holding and coolant.
If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.
CNC Gear Grinding Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Secondary Operations & Finishing
We complete Tungsten Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.
Design Tips for CNC Gear Grinding Tungsten Copper
A few design choices make a real difference to cost and quality. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Tungsten Copper gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
Applications of CNC Gear Grinding Tungsten Copper
CNC Gear Grinding of Tungsten Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
How to Order CNC Gear Grinding Tungsten Copper
Ordering Tungsten Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.
Parts We Have Run in Tungsten Copper
Three representative CNC Gear Grinding Tungsten Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Internal ring gear
- Material
- Tungsten Copper
- Size
- m2.5, z72, ID 190 mm
- Key callouts
- DIN 8, pitch deviation 0.03 mm
- Batch
- 150 pcs
Shaped rather than hobbed — an internal gear leaves no room for a hob to run out.
Worm and wheel set
- Material
- Tungsten Copper
- Size
- m3, single start
- Key callouts
- Backlash 0.05–0.10 mm as a matched pair
- Batch
- 120 sets
Supplied as matched sets and marked, because mixing pairs loses the backlash spec.
Helical pinion
- Material
- Tungsten Copper
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Finishing Options for Tungsten Copper
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Grinding Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Grinding
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What tolerances can you hold for CNC Gear Grinding Tungsten Copper?
Achievable tolerances for Tungsten Copper gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.
What is CNC Gear Grinding Tungsten Copper and how is it done?
CNC Gear Grinding Tungsten Copper refers to gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What material thickness or size range suits CNC Gear Grinding Tungsten Copper?
We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.
Which industries use CNC Gear Grinding Tungsten Copper parts?
CNC Gear Grinding Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.
Does CNC Gear Grinding Tungsten Copper require dedicated tooling?
Most Tungsten Copper gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
How clean are the edges produced by CNC Gear Grinding on Tungsten Copper?
Machined Tungsten Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.