Looking for reliable CNC Gear Grinding Tungsten? VT machining manufactures Tungsten parts to tight tolerances and consistent quality. Tungsten is extreme hardness, density and heat resistance, so the process is set up specifically for the material.
CNC Gear Grinding Capability for Tungsten
- DIN/AGMA accuracy class
- Profile & lead correction
- Hardened-gear finishing
- Low transmission noise
Tungsten Material Data
| Density | 19.25 g/cm³ |
|---|---|
| Tensile strength | 750–1500 MPa |
| Yield strength (0.2%) | 550 MPa |
| Hardness | 350–500 HV |
| Melting point | 3422 °C |
| Thermal conductivity | 173 W/m·K |
| Thermal expansion | 4.5 ×10⁻⁶/K |
| Electrical conductivity | 31% |
| Machinability (C36000 = 100%) | grind / EDM only |
| Grades we run | Pure W (99.95%), W-Ni-Fe heavy alloy (17.0–18.5 g/cm³), WC-Co |
Published typical values for Pure W / W-Ni-Fe. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Conventional cutting is not on the table for pure tungsten. Features are wire-EDM cut and ground; expect longer lead time than any other metal on the list.
How CNC Gear Grinding Tungsten Works
Tooth profiles are generated in the Tungsten blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Gear Grinding Tungsten
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Secondary Operations & Finishing
Finished Tungsten parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
CNC Gear Grinding Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
CNC Gear Grinding Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Tungsten part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Working with Tungsten
As a material, Tungsten is extreme hardness, density and heat resistance. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Design Tips for CNC Gear Grinding Tungsten
We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Tungsten gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
Applications of CNC Gear Grinding Tungsten
Customers order CNC Gear Grinding Tungsten components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Gear Grinding Tungsten
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Tungsten
Three representative CNC Gear Grinding Tungsten jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Bevel gear pair
- Material
- Tungsten
- Size
- m2, z20/z40, 90° axes
- Key callouts
- DIN 8, mounting distance ±0.03 mm
- Batch
- 200 sets
Contact pattern checked on a rolling tester before release.
Spur gear
- Material
- Tungsten
- Size
- m2, z40, 20° PA, face 20 mm
- Key callouts
- DIN 7, runout 0.02 mm
- Batch
- 500 pcs
Hobbed, hardened, then hard-finished; skipping the finish pass costs a full accuracy class.
Helical pinion
- Material
- Tungsten
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
Finishing Options for Tungsten
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Grinding Tungsten
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Grinding
Other Processes for Tungsten
Send the drawing, the Tungsten grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
Does CNC Gear Grinding Tungsten require dedicated tooling?
Most Tungsten gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
What surface finish is achievable on Tungsten with CNC Gear Grinding?
Surface finish on Tungsten is controlled to your specification; we confirm the achievable Ra against your callout.
What is CNC Gear Grinding Tungsten and how is it done?
CNC Gear Grinding Tungsten refers to gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission. Applied to Tungsten — extreme hardness, density and heat resistance — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What tolerances can you hold for CNC Gear Grinding Tungsten?
Achievable tolerances for Tungsten gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.
What gear accuracy class can you achieve on Tungsten?
Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so Tungsten gears run accurately and quietly under load.