CNC EDM Drilling Bronze

Looking for reliable CNC EDM Drilling Bronze? VT machining manufactures Bronze parts to tight tolerances and consistent quality. Bronze is wear resistant with good bearing properties, so the process is set up specifically for the material.

Process Data for CNC EDM Drilling Bronze

Hole diameter rangeØ0.3-3.0 mm
Max depth-to-diameterup to ~100:1
Drilling speed, Ø1 mm~19 mm/min

Shown for C954 Aluminum Bronze, the most common Bronze grade we see for CNC EDM Drilling. Typical values for C954 Aluminum Bronze, As cast or heat-treated; confirmed on the first part.

CNC EDM Drilling Bronze at VT machining
CNC EDM Drilling Bronze — produced in-house at VT machining

CNC EDM Drilling Capability for Bronze

  • Ø0.2–3 mm holes
  • Deep aspect ratios
  • Hardened-metal drilling
  • Angled hole capability

Bronze material properties, finishing options and grade notes are on our CNC Wire EDM Bronze page.

How CNC EDM Drilling Bronze Works

Material is removed from the Bronze workpiece by controlled electrical discharges across a dielectric gap, with no mechanical contact. Flushing, on/off pulse timing and electrode/wire feed are set to balance speed against surface finish.

We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.

Achievable Tolerances for CNC EDM Drilling Bronze

CNC EDM Drilling Bronze — achievable tolerances
FeatureStandardPrecision
Profile dimension±0.010 mm±0.002 mm
Internal corner radius0.15 mm0.05 mm
Taper control over 50 mm0.02 mm0.005 mm
Surface finish (skim passes)Ra 0.8 µmRa 0.2 µm
Recast layer10 µm2 µm (fine skim)
Start-hole diameter1.0 mm0.25 mm
Workpiece hardnessno limit (conductive)no limit (conductive)

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC EDM Drilling Bronze

Small design adjustments often cut cost and lead time. EDM suits sharp internal corners, thin ribs and hardened Bronze that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC EDM Drilling Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Bronze part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Applications of CNC EDM Drilling Bronze

Bronze parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

Typical Bronze Parts for CNC EDM Drilling

Illustrative examples of CNC EDM Drilling Bronze parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.

Micro slot in nozzle

Material
Bronze
Size
0.15 mm wide × 6 mm deep
Key callouts
Width ±0.003 mm
Batch
400 pcs

Cut with 0.1 mm wire; the start hole is EDM-drilled at Ø0.3 mm.

Carbide punch

Material
Bronze
Size
Ø6 × 45 mm
Key callouts
OD ±0.003 mm, sharp form retained
Batch
250 pcs

Carbide is EDM or grind only; there is no milling route.

Injection mould cavity rib

Material
Bronze
Size
0.25 mm wide × 8 mm deep
Key callouts
Width ±0.005 mm, VDI 21 finish
Batch
45 pcs

Sinker EDM with a graphite electrode; a cutter that thin would break in the first pass.

Free — no sign-up

No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC EDM Drilling Bronze

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Bronze grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC EDM Drilling

Other Processes for Bronze

Send the drawing, the Bronze grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What is the typical lead time and minimum order for CNC EDM Drilling Bronze?

CNC EDM Drilling prototypes for Bronze can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

What material thickness or size range suits CNC EDM Drilling Bronze?

We machine Bronze across a broad size range; share your part envelope for confirmation.

What surface finish is achievable on Bronze with CNC EDM Drilling?

Surface finish on Bronze is controlled to your specification; we confirm the achievable Ra against your callout.

Can VT machining make custom Bronze parts to my drawing?

Yes. Bronze EDM machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.