CNC Sinker EDM Bronze from VT machining delivers precision Bronze parts produced to your exact drawing. Sinker (die-sink) EDM burns a shaped electrode into metal to form precise cavities and blind features, and we tune every parameter to the behaviour of Bronze, which is wear resistant with good bearing properties.
CNC Sinker EDM Capability for Bronze
- Blind cavities & ribs
- Fine surface (VDI grades)
- Tolerance to ±0.005 mm
- Hardened tool steel
Bronze Material Data
| Density | 8.80 g/cm³ |
|---|---|
| Tensile strength | 240 MPa |
| Yield strength (0.2%) | 125 MPa |
| Hardness | 65 HB |
| Melting point | 855–980 °C |
| Thermal conductivity | 59 W/m·K |
| Thermal expansion | 18.0 ×10⁻⁶/K |
| Electrical conductivity | 12% |
| Machinability (C36000 = 100%) | 70% |
| Grades we run | C93200 SAE 660, C54400, C63000 aluminium bronze, C86300 manganese bronze |
Published typical values for C93200 (SAE 660). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Cast bearing bronze has porosity. On sealing faces we specify continuous-cast stock rather than sand-cast, because a pinhole in a bore face is not repairable.
How CNC Sinker EDM Bronze Works
Material is removed from the Bronze workpiece by controlled electrical discharges across a dielectric gap, with no mechanical contact. Flushing, on/off pulse timing and electrode/wire feed are set to balance speed against surface finish.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for CNC Sinker EDM Bronze
| Feature | Standard | Precision |
|---|---|---|
| Profile dimension | ±0.010 mm | ±0.002 mm |
| Internal corner radius | 0.15 mm | 0.05 mm |
| Taper control over 50 mm | 0.02 mm | 0.005 mm |
| Surface finish (skim passes) | Ra 0.8 µm | Ra 0.2 µm |
| Recast layer | 10 µm | 2 µm (fine skim) |
| Start-hole diameter | 1.0 mm | 0.25 mm |
| Workpiece hardness | no limit (conductive) | no limit (conductive) |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Design Tips for CNC Sinker EDM Bronze
We are happy to suggest design tweaks that improve manufacturability. EDM suits sharp internal corners, thin ribs and hardened Bronze that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.
Secondary Operations & Finishing
Finished Bronze parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
CNC Sinker EDM Tolerances & Surface Finish
EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Bronze part, producing fine, controlled surface textures and sharp internal corners impossible to mill.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
CNC Sinker EDM Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Bronze part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Working with Bronze
As a material, Bronze is wear resistant with good bearing properties. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Applications of CNC Sinker EDM Bronze
Customers order CNC Sinker EDM Bronze components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Sinker EDM Bronze
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Bronze
Three representative CNC Sinker EDM Bronze jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Carbide punch
- Material
- Bronze
- Size
- Ø6 × 45 mm
- Key callouts
- OD ±0.003 mm, sharp form retained
- Batch
- 250 pcs
Carbide is EDM or grind only; there is no milling route.
Micro slot in nozzle
- Material
- Bronze
- Size
- 0.15 mm wide × 6 mm deep
- Key callouts
- Width ±0.003 mm
- Batch
- 400 pcs
Cut with 0.1 mm wire; the start hole is EDM-drilled at Ø0.3 mm.
Extrusion die
- Material
- Bronze
- Size
- 120 × 120 × 25 mm
- Key callouts
- Profile ±0.005 mm, internal corner R0.1 mm
- Batch
- 35 pcs
Cut in four skim passes; the first pass is speed, the last three are finish and accuracy.
Finishing Options for Bronze
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Sinker EDM Bronze
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Bronze grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Sinker EDM
Other Processes for Bronze
Send the drawing, the Bronze grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What surface finish is achievable on Bronze with CNC Sinker EDM?
Surface finish on Bronze is controlled to your specification; we confirm the achievable Ra against your callout.
Why is Bronze a good choice for CNC Sinker EDM?
Bronze is wear resistant with good bearing properties, which makes it well suited to CNC Sinker EDM. We tune the process to the alloy so the finished Bronze EDM machining part meets your dimensional and functional requirements.
What tolerances can you hold for CNC Sinker EDM Bronze?
Achievable tolerances for Bronze EDM machining depend on the alloy, geometry and feature size. EDM holds tolerances to around ±0.002 mm with no cutting force on the part. Exact figures are confirmed against your drawing callouts.
What is the typical lead time and minimum order for CNC Sinker EDM Bronze?
CNC Sinker EDM prototypes for Bronze can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
Does CNC Sinker EDM Bronze require dedicated tooling?
Wire EDM needs no shaped tooling; sinker EDM uses a shaped electrode we produce in-house for your cavity.