CNC Surface Grinding Incoloy 800

VT machining provides CNC Surface Grinding Incoloy 800 for customers who need accurate, repeatable Incoloy 800 components. The machinability of Incoloy 800 is very difficult; rigid setups, carbide/ceramic tooling, low speeds, so we set the operation up specifically for this grade.

CNC Surface Grinding Capability for Incoloy 800

  • High-temperature strength
  • Oxidation resistant
  • Tolerance to ±0.01 mm
  • Aerospace-grade

Incoloy 800 Material Data

Incoloy 800 — typical properties, quoted for Inconel 718 (aged)
Density8.19 g/cm³
Tensile strength1375 MPa
Yield strength (0.2%)1100 MPa
Hardness36–44 HRC
Melting point1260–1336 °C
Thermal conductivity11.4 W/m·K
Thermal expansion13.0 ×10⁻⁶/K
Electrical conductivity1.4%
Machinability (C36000 = 100%)12–15%
Grades we run600, 625, 718, X-750, 725

Published typical values for Inconel 718 (aged). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Incoloy 800 — what actually causes trouble

Tool life is measured in minutes, not hours. Ceramic or coated-carbide tooling, low surface speed, high pressure coolant, and a scheduled tool change rather than waiting for failure.

Machining Incoloy 800 with CNC Surface Grinding

Incoloy 800 behaves predictably under CNC Surface Grinding once parameters are dialled in: machinability is very difficult; rigid setups, carbide/ceramic tooling, low speeds, and we tune the operation accordingly.

We hold reference parameters for this grade, so repeat orders of Incoloy 800 run consistently from one batch to the next.

Achievable Tolerances for CNC Surface Grinding Incoloy 800

CNC Surface Grinding Incoloy 800 — achievable tolerances
FeatureStandardPrecision
Size (OD, ID, thickness)±0.005 mm±0.002 mm
Flatness over 100 mm0.010 mm0.003 mm
Parallelism0.010 mm0.003 mm
Roundness0.005 mm0.002 mm
Squareness0.010 mm0.005 mm
Surface finishRa 0.4 µmRa 0.1 µm
Workpiece hardnessup to 62 HRCup to 65 HRC

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Surface Grinding Tolerances & Surface Finish

Ground Incoloy 800 reaches single-micron tolerances on size, flatness and parallelism, with surface finishes down to Ra 0.1–0.4 µm — and a near-mirror finish on suitable alloys.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

CNC Surface Grinding Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Incoloy 800 part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

Design Tips for CNC Surface Grinding Incoloy 800

We are happy to suggest design tweaks that improve manufacturability. Allowing adequate grind stock, specifying realistic flatness over the true datum, and relieving corners help us hit tight tolerances on Incoloy 800 efficiently. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Finished Incoloy 800 parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

Why Incoloy 800?

Incoloy 800 is chosen when a part needs what this grade offers — it is high-temperature strength and oxidation resistance. We confirm the grade and any temper or heat-treat condition with you before machining.

Applications of CNC Surface Grinding Incoloy 800

Customers order CNC Surface Grinding Incoloy 800 components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Surface Grinding Incoloy 800

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Finishing Options for Incoloy 800

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Surface Grinding Incoloy 800

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Incoloy 800 grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Incoloy 800 in Other Processes

Related

Send the drawing, the Incoloy 800 condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

What surface finish is achievable on Incoloy 800 with CNC Surface Grinding?

Grinding can take Incoloy 800 to a fine finish — typically Ra 0.1–0.4 µm, and to a mirror grade on suitable alloys.

Which industries use CNC Surface Grinding Incoloy 800 parts?

CNC Surface Grinding Incoloy 800 parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Incoloy 800 components are required.

How clean are the edges produced by CNC Surface Grinding on Incoloy 800?

Machined Incoloy 800 edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Does CNC Surface Grinding Incoloy 800 require dedicated tooling?

Most Incoloy 800 grinding work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

What is the typical lead time and minimum order for CNC Surface Grinding Incoloy 800?

CNC Surface Grinding prototypes for Incoloy 800 can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.