VT machining specialises in CNC Gear Grinding Incoloy 800. Because Incoloy 800 is high-temperature strength and oxidation resistance, and its machinability is very difficult; rigid setups, carbide/ceramic tooling, low speeds, we plan each job around the grade to protect accuracy and surface quality.
CNC Gear Grinding Capability for Incoloy 800
- High-temperature strength
- Oxidation resistant
- Tolerance to ±0.01 mm
- Aerospace-grade
Incoloy 800 Material Data
| Density | 8.19 g/cm³ |
|---|---|
| Tensile strength | 1375 MPa |
| Yield strength (0.2%) | 1100 MPa |
| Hardness | 36–44 HRC |
| Melting point | 1260–1336 °C |
| Thermal conductivity | 11.4 W/m·K |
| Thermal expansion | 13.0 ×10⁻⁶/K |
| Electrical conductivity | 1.4% |
| Machinability (C36000 = 100%) | 12–15% |
| Grades we run | 600, 625, 718, X-750, 725 |
Published typical values for Inconel 718 (aged). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Tool life is measured in minutes, not hours. Ceramic or coated-carbide tooling, low surface speed, high pressure coolant, and a scheduled tool change rather than waiting for failure.
Machining Incoloy 800 with CNC Gear Grinding
When gear cutting Incoloy 800, machinability is very difficult; rigid setups, carbide/ceramic tooling, low speeds. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.
Documented parameters for Incoloy 800 mean predictable cycle times and stable, repeatable results.
Achievable Tolerances for CNC Gear Grinding Incoloy 800
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Secondary Operations & Finishing
Most Incoloy 800 parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.
Design Tips for CNC Gear Grinding Incoloy 800
Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Incoloy 800 gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Gear Grinding Quality & Inspection
Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.
Why Incoloy 800?
Customers select Incoloy 800 for CNC Gear Grinding because it is high-temperature strength and oxidation resistance. We handle grade verification and any required heat treatment or finishing.
CNC Gear Grinding Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Applications of CNC Gear Grinding Incoloy 800
Incoloy 800 parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
How to Order CNC Gear Grinding Incoloy 800
Starting your project takes one email. Send your CAD or 2D drawing, the Incoloy 800 grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.
Finishing Options for Incoloy 800
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Grinding Incoloy 800
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Incoloy 800 grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Incoloy 800 in Other Processes
Related
Send the drawing, the Incoloy 800 condition and the quantity — pricing and lead time come back the same or next business day.
Request a QuoteFrequently Asked Questions
What material thickness or size range suits CNC Gear Grinding Incoloy 800?
We machine Incoloy 800 across a broad size range; share your part envelope for confirmation.
Can VT machining make custom Incoloy 800 parts to my drawing?
Yes. Incoloy 800 Incoloy 800 gear cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
What is CNC Gear Grinding Incoloy 800 and how is it done?
CNC Gear Grinding Incoloy 800 refers to gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission. Applied to Incoloy 800 — high-temperature strength and oxidation resistance — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What surface finish is achievable on Incoloy 800 with CNC Gear Grinding?
Surface finish on Incoloy 800 is controlled to your specification; we confirm the achievable Ra against your callout.