CNC Reaming Incoloy 800

VT machining provides CNC Reaming Incoloy 800 for customers who need accurate, repeatable Incoloy 800 components. The machinability of Incoloy 800 is very difficult; rigid setups, carbide/ceramic tooling, low speeds, so we set the operation up specifically for this grade.

CNC Reaming Capability for Incoloy 800

  • High-temperature strength
  • Oxidation resistant
  • Tolerance to ±0.01 mm
  • Aerospace-grade

Incoloy 800 Material Data

Incoloy 800 — typical properties, quoted for Inconel 718 (aged)
Density8.19 g/cm³
Tensile strength1375 MPa
Yield strength (0.2%)1100 MPa
Hardness36–44 HRC
Melting point1260–1336 °C
Thermal conductivity11.4 W/m·K
Thermal expansion13.0 ×10⁻⁶/K
Electrical conductivity1.4%
Machinability (C36000 = 100%)12–15%
Grades we run600, 625, 718, X-750, 725

Published typical values for Inconel 718 (aged). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Incoloy 800 — what actually causes trouble

Tool life is measured in minutes, not hours. Ceramic or coated-carbide tooling, low surface speed, high pressure coolant, and a scheduled tool change rather than waiting for failure.

Machining Incoloy 800 with CNC Reaming

When machining Incoloy 800, machinability is very difficult; rigid setups, carbide/ceramic tooling, low speeds. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.

Documented parameters for Incoloy 800 mean predictable cycle times and stable, repeatable results.

Achievable Tolerances for CNC Reaming Incoloy 800

CNC Reaming Incoloy 800 — achievable tolerances
FeatureStandardPrecision
Linear dimension (< 100 mm)±0.05 mm±0.010 mm
Linear dimension (100–300 mm)±0.10 mm±0.025 mm
Hole diameter (reamed)H9H7
True position of hole pattern±0.10 mm±0.025 mm
Flatness over 100 mm0.05 mm0.015 mm
Perpendicularity0.10 mm0.020 mm
Surface finish, as machinedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Why Incoloy 800?

Customers select Incoloy 800 for CNC Reaming because it is high-temperature strength and oxidation resistance. We handle grade verification and any required heat treatment or finishing.

Design Tips for CNC Reaming Incoloy 800

Small design adjustments often cut cost and lead time. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Incoloy 800. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Reaming Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

CNC Reaming Tolerances & Surface Finish

For CNC Reaming, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Secondary Operations & Finishing

Most Incoloy 800 parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

Applications of CNC Reaming Incoloy 800

Incoloy 800 parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Reaming Incoloy 800

Starting your project takes one email. Send your CAD or 2D drawing, the Incoloy 800 grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Finishing Options for Incoloy 800

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Reaming Incoloy 800

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Incoloy 800 grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Incoloy 800 in Other Processes

Related

Send the drawing, the Incoloy 800 condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

Does CNC Reaming Incoloy 800 require dedicated tooling?

Most Incoloy 800 machining work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

What tolerances can you hold for CNC Reaming Incoloy 800?

Achievable tolerances for Incoloy 800 machining depend on the alloy, geometry and feature size. Milling holds positional and dimensional tolerances to around ±0.01 mm, tighter with precision setups. Exact figures are confirmed against your drawing callouts.

What surface finish is achievable on Incoloy 800 with CNC Reaming?

Surface finish on Incoloy 800 is controlled to your specification; we confirm the achievable Ra against your callout.

What material thickness or size range suits CNC Reaming Incoloy 800?

We machine Incoloy 800 across a broad size range; share your part envelope for confirmation.