CNC Sinker EDM C110 Copper

CNC Sinker EDM C110 Copper from VT machining delivers precision C110 Copper parts made to your exact drawing. Sinker (die-sink) EDM burns a shaped electrode into metal to form precise cavities and blind features, with parameters tuned to C110 Copper, which is excellent electrical and thermal conductivity.

CNC Sinker EDM Capability for C110 Copper

  • Excellent conductivity
  • Thermal management
  • Tolerance to ±0.02 mm
  • Solderable

C110 Copper Material Data

C110 Copper — typical properties, quoted for C11000 ETP
Density8.94 g/cm³
Tensile strength220–350 MPa
Yield strength (0.2%)70–330 MPa
Hardness40–100 HV
Melting point1083 °C
Thermal conductivity391 W/m·K
Thermal expansion17.0 ×10⁻⁶/K
Electrical conductivity101%
Machinability (C36000 = 100%)20%
Grades we runC10100 OFE, C10200 OF, C11000 ETP, C14500 tellurium copper

Published typical values for C11000 ETP. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining C110 Copper — what actually causes trouble

It smears rather than cuts. Razor-sharp uncoated tooling and high rake; if the print allows it, C14500 tellurium copper machines four times better at ~90% IACS.

Machining C110 Copper with CNC Sinker EDM

C110 Copper behaves predictably under CNC Sinker EDM once parameters are dialled in: machinability is moderate; gummy, so sharp tooling and coolant are used, and we tune the operation accordingly.

We hold reference parameters for this grade, so repeat orders of C110 Copper run consistently from one batch to the next.

Achievable Tolerances for CNC Sinker EDM C110 Copper

CNC Sinker EDM C110 Copper — achievable tolerances
FeatureStandardPrecision
Profile dimension±0.010 mm±0.002 mm
Internal corner radius0.15 mm0.05 mm
Taper control over 50 mm0.02 mm0.005 mm
Surface finish (skim passes)Ra 0.8 µmRa 0.2 µm
Recast layer10 µm2 µm (fine skim)
Start-hole diameter1.0 mm0.25 mm
Workpiece hardnessno limit (conductive)no limit (conductive)

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Sinker EDM Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every C110 Copper part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

CNC Sinker EDM Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the C110 Copper part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

Why C110 Copper?

C110 Copper is chosen when a part needs what this grade offers — it is excellent electrical and thermal conductivity. We confirm the grade and any temper or heat-treat condition with you before machining.

Design Tips for CNC Sinker EDM C110 Copper

We are happy to suggest design tweaks that improve manufacturability. EDM suits sharp internal corners, thin ribs and hardened C110 Copper that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Finished C110 Copper parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

Applications of CNC Sinker EDM C110 Copper

Customers order CNC Sinker EDM C110 Copper components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Sinker EDM C110 Copper

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Finishing Options for C110 Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Tin plate3–15 µmSolderable, prevents oxidation
Silver plate2–10 µmLowest contact resistance for RF and power
Nickel underplate2–5 µmDiffusion barrier under tin or gold
Gold flash0.05–1 µmContact surfaces, over nickel
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Sinker EDM C110 Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact C110 Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

C110 Copper in Other Processes

Related

Send the drawing, the C110 Copper condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

What is CNC Sinker EDM C110 Copper and how is it done?

CNC Sinker EDM C110 Copper refers to sinker (die-sink) EDM burns a shaped electrode into metal to form precise cavities and blind features. Applied to C110 Copper — excellent electrical and thermal conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

Can you EDM-machine hardened C110 Copper?

Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult C110 Copper can be machined to fine detail and tight tolerance without distortion.

Can VT machining make custom C110 Copper parts to my drawing?

Yes. C110 Copper C110 Copper EDM machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

Does CNC Sinker EDM C110 Copper require dedicated tooling?

Wire EDM needs no shaped tooling; sinker EDM uses a shaped electrode we produce in-house for your cavity.

Which industries use CNC Sinker EDM C110 Copper parts?

CNC Sinker EDM C110 Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise C110 Copper components are required.