CNC Broaching C110 Copper

VT machining provides CNC Broaching C110 Copper for customers who need accurate, repeatable C110 Copper components. The machinability of C110 Copper is moderate; gummy, so sharp tooling and coolant are used, so we set the operation up specifically for this grade.

CNC Broaching Capability for C110 Copper

  • Excellent conductivity
  • Thermal management
  • Tolerance to ±0.02 mm
  • Solderable

C110 Copper Material Data

C110 Copper — typical properties, quoted for C11000 ETP
Density8.94 g/cm³
Tensile strength220–350 MPa
Yield strength (0.2%)70–330 MPa
Hardness40–100 HV
Melting point1083 °C
Thermal conductivity391 W/m·K
Thermal expansion17.0 ×10⁻⁶/K
Electrical conductivity101%
Machinability (C36000 = 100%)20%
Grades we runC10100 OFE, C10200 OF, C11000 ETP, C14500 tellurium copper

Published typical values for C11000 ETP. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining C110 Copper — what actually causes trouble

It smears rather than cuts. Razor-sharp uncoated tooling and high rake; if the print allows it, C14500 tellurium copper machines four times better at ~90% IACS.

Machining C110 Copper with CNC Broaching

The machinability of C110 Copper is moderate; gummy, so sharp tooling and coolant are used. For CNC Broaching we select tooling, feeds, speeds and coolant to match, keeping the C110 Copper workpiece stable and the result accurate.

Because we machine C110 Copper regularly, proven settings shorten setup and keep quality repeatable across reorders.

Achievable Tolerances for CNC Broaching C110 Copper

CNC Broaching C110 Copper — achievable tolerances
FeatureStandardPrecision
Linear dimension (< 100 mm)±0.05 mm±0.010 mm
Linear dimension (100–300 mm)±0.10 mm±0.025 mm
Hole diameter (reamed)H9H7
True position of hole pattern±0.10 mm±0.025 mm
Flatness over 100 mm0.05 mm0.015 mm
Perpendicularity0.10 mm0.020 mm
Surface finish, as machinedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Why C110 Copper?

Specifying C110 Copper for CNC Broaching C110 Copper is usually about its properties: excellent electrical and thermal conductivity. Tell us the condition you need and we machine to it.

Design Tips for CNC Broaching C110 Copper

A few design choices make a real difference to cost and quality. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in C110 Copper. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Broaching Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on C110 Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Secondary Operations & Finishing

We complete C110 Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

CNC Broaching Tolerances & Surface Finish

For CNC Broaching, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Applications of CNC Broaching C110 Copper

CNC Broaching of C110 Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Broaching C110 Copper

Ordering C110 Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Finishing Options for C110 Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Tin plate3–15 µmSolderable, prevents oxidation
Silver plate2–10 µmLowest contact resistance for RF and power
Nickel underplate2–5 µmDiffusion barrier under tin or gold
Gold flash0.05–1 µmContact surfaces, over nickel
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Broaching C110 Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact C110 Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

C110 Copper in Other Processes

Related

Send the drawing, the C110 Copper condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

How clean are the edges produced by CNC Broaching on C110 Copper?

Machined C110 Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Why is C110 Copper a good choice for CNC Broaching?

C110 Copper is excellent electrical and thermal conductivity, which makes it well suited to CNC Broaching. We tune the process to the alloy so the finished C110 Copper machining part meets your dimensional and functional requirements.

What is the typical lead time and minimum order for CNC Broaching C110 Copper?

CNC Broaching prototypes for C110 Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Can VT machining make custom C110 Copper parts to my drawing?

Yes. C110 Copper C110 Copper machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

Does CNC Broaching C110 Copper require dedicated tooling?

Most C110 Copper machining work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

What is CNC Broaching C110 Copper and how is it done?

CNC Broaching C110 Copper refers to broaching pushes a toothed tool through or across a part to form keyways, splines and internal profiles. Applied to C110 Copper — excellent electrical and thermal conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.