CNC Gear Hobbing MIC-6 Aluminum

Need reliable CNC Gear Hobbing MIC-6 Aluminum? VT machining machines MIC-6 Aluminum to tight tolerances and consistent quality. As a material, MIC-6 Aluminum is lightweight with excellent machinability; we adapt feeds, speeds and tooling to suit.

CNC Gear Hobbing Capability for MIC-6 Aluminum

  • Lightweight (~2.7 g/cm³)
  • Excellent machinability
  • Tolerance to ±0.01 mm
  • Anodising-ready

MIC-6 Aluminum Material Data

MIC-6 Aluminum — typical properties, quoted for 6061-T6
Density2.70 g/cm³
Tensile strength310 MPa
Yield strength (0.2%)276 MPa
Hardness95 HB
Melting point582–652 °C
Thermal conductivity167 W/m·K
Thermal expansion23.6 ×10⁻⁶/K
Electrical conductivity43%
Machinability (C36000 = 100%)190%
Grades we run6061, 6082, 6063, 7075-T6, 5052, 2024-T3, MIC-6 cast plate

Published typical values for 6061-T6. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining MIC-6 Aluminum — what actually causes trouble

Thin walls relax after roughing. We rough, let the part stabilise, then finish — otherwise a 1.5 mm wall bows by more than the tolerance it was cut to.

Machining MIC-6 Aluminum with CNC Gear Hobbing

When gear cutting MIC-6 Aluminum, machinability is excellent; high cutting speeds and superb finishes achievable. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.

Documented parameters for MIC-6 Aluminum mean predictable cycle times and stable, repeatable results.

Achievable Tolerances for CNC Gear Hobbing MIC-6 Aluminum

CNC Gear Hobbing MIC-6 Aluminum — achievable tolerances
FeatureStandardPrecision
Accuracy classDIN 8 / AGMA 10DIN 6 / AGMA 12
Profile deviation0.020 mm0.008 mm
Lead deviation0.020 mm0.008 mm
Pitch deviation (cumulative)0.040 mm0.015 mm
Runout0.030 mm0.010 mm
Tooth surface finishRa 1.6 µmRa 0.4 µm (ground)
Module rangem0.5–m8m1–m6

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Gear Hobbing MIC-6 Aluminum

Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce MIC-6 Aluminum gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.

Why MIC-6 Aluminum?

Customers select MIC-6 Aluminum for CNC Gear Hobbing because it is lightweight with excellent machinability. We handle grade verification and any required heat treatment or finishing.

CNC Gear Hobbing Tolerances & Surface Finish

Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Secondary Operations & Finishing

Most MIC-6 Aluminum parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Gear Hobbing Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Applications of CNC Gear Hobbing MIC-6 Aluminum

MIC-6 Aluminum parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Gear Hobbing MIC-6 Aluminum

Starting your project takes one email. Send your CAD or 2D drawing, the MIC-6 Aluminum grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Finishing Options for MIC-6 Aluminum

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Clear anodise (Type II)5–25 µmCorrosion protection, keeps the natural colour
Colour anodise10–25 µmBlack, red, blue, gold; add 0.02 mm to close tolerances
Hard anodise (Type III)25–50 µm60–70 HRC surface, grows 50% into the part
Chromate / Alodine 1200< 1 µmConductive, meets MIL-DTL-5541
Powder coat60–120 µmRAL colours, needs 0.3 mm clearance on mating features
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Gear Hobbing MIC-6 Aluminum

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact MIC-6 Aluminum grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

MIC-6 Aluminum in Other Processes

Related

Send the drawing, the MIC-6 Aluminum condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

What tolerances can you hold for CNC Gear Hobbing MIC-6 Aluminum?

Achievable tolerances for MIC-6 Aluminum gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.

Why is MIC-6 Aluminum a good choice for CNC Gear Hobbing?

MIC-6 Aluminum is lightweight with excellent machinability, which makes it well suited to CNC Gear Hobbing. We tune the process to the alloy so the finished MIC-6 Aluminum gear cutting part meets your dimensional and functional requirements.

What is the typical lead time and minimum order for CNC Gear Hobbing MIC-6 Aluminum?

CNC Gear Hobbing prototypes for MIC-6 Aluminum can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

What surface finish is achievable on MIC-6 Aluminum with CNC Gear Hobbing?

Surface finish on MIC-6 Aluminum is controlled to your specification; we confirm the achievable Ra against your callout.