CNC EDM Drilling Titanium

CNC EDM Drilling Titanium from VT machining delivers precision Titanium parts produced to your exact drawing. Fast-hole EDM drilling produces small, deep holes in hard metals, including starter holes for wire EDM, and we tune every parameter to the behaviour of Titanium, which is high strength-to-weight, biocompatible, corrosion resistant.

CNC EDM Drilling Titanium at VT machining
CNC EDM Drilling Titanium — produced in-house at VT machining

CNC EDM Drilling Capability for Titanium

  • Ø0.2–3 mm holes
  • Deep aspect ratios
  • Hardened-metal drilling
  • Angled hole capability

Titanium Material Data

Titanium — typical properties, quoted for Ti-6Al-4V (Gr 5)
Density4.43 g/cm³
Tensile strength950 MPa
Yield strength (0.2%)880 MPa
Hardness334 HB / 36 HRC
Melting point1604–1660 °C
Thermal conductivity6.7 W/m·K
Thermal expansion8.6 ×10⁻⁶/K
Electrical conductivity3.1%
Machinability (C36000 = 100%)22%
Grades we runGr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9

Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Titanium — what actually causes trouble

Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.

How CNC EDM Drilling Titanium Works

Material is removed from the Titanium workpiece by controlled electrical discharges across a dielectric gap, with no mechanical contact. Flushing, on/off pulse timing and electrode/wire feed are set to balance speed against surface finish.

We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.

Achievable Tolerances for CNC EDM Drilling Titanium

CNC EDM Drilling Titanium — achievable tolerances
FeatureStandardPrecision
Profile dimension±0.010 mm±0.002 mm
Internal corner radius0.15 mm0.05 mm
Taper control over 50 mm0.02 mm0.005 mm
Surface finish (skim passes)Ra 0.8 µmRa 0.2 µm
Recast layer10 µm2 µm (fine skim)
Start-hole diameter1.0 mm0.25 mm
Workpiece hardnessno limit (conductive)no limit (conductive)

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Working with Titanium

Titanium is high strength-to-weight, biocompatible, corrosion resistant. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.

Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.

CNC EDM Drilling Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Design Tips for CNC EDM Drilling Titanium

Small design adjustments often cut cost and lead time. EDM suits sharp internal corners, thin ribs and hardened Titanium that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC EDM Drilling Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Titanium part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Secondary Operations & Finishing

Most Titanium parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

Applications of CNC EDM Drilling Titanium

Titanium parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC EDM Drilling Titanium

Starting your project takes one email. Send your CAD or 2D drawing, the Titanium grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Parts We Have Run in Titanium

Three representative CNC EDM Drilling Titanium jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Micro slot in nozzle

Material
Titanium
Size
0.15 mm wide × 6 mm deep
Key callouts
Width ±0.003 mm
Batch
400 pcs

Cut with 0.1 mm wire; the start hole is EDM-drilled at Ø0.3 mm.

Carbide punch

Material
Titanium
Size
Ø6 × 45 mm
Key callouts
OD ±0.003 mm, sharp form retained
Batch
250 pcs

Carbide is EDM or grind only; there is no milling route.

Spline broach section

Material
Titanium
Size
Ø28 × 40 mm
Key callouts
Involute profile ±0.005 mm, Ra 0.4 µm
Batch
60 pcs

Wire EDM after hardening to 62 HRC — the profile would not survive being cut soft and heat-treated.

Finishing Options for Titanium

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Type II anodiseColour coding, biocompatible
Type III anodiseAnti-galling for threaded and sliding parts
PassivationASTM F86 for implant-grade parts
Electropolish5–20 µm removedRemoves the machining layer for medical use
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC EDM Drilling Titanium

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC EDM Drilling

Other Processes for Titanium

Send the drawing, the Titanium grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

Can you EDM-machine hardened Titanium?

Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult Titanium can be machined to fine detail and tight tolerance without distortion.

What is the typical lead time and minimum order for CNC EDM Drilling Titanium?

CNC EDM Drilling prototypes for Titanium can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Which industries use CNC EDM Drilling Titanium parts?

CNC EDM Drilling Titanium parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Titanium components are required.

What tolerances can you hold for CNC EDM Drilling Titanium?

Achievable tolerances for Titanium EDM machining depend on the alloy, geometry and feature size. EDM holds tolerances to around ±0.002 mm with no cutting force on the part. Exact figures are confirmed against your drawing callouts.