CNC Boring Beryllium Copper

CNC Boring Beryllium Copper from VT machining delivers precision Beryllium Copper parts produced to your exact drawing. Boring enlarges and finishes existing holes to precise diameter, roundness and surface finish, and we tune every parameter to the behaviour of Beryllium Copper, which is high strength with good conductivity and fatigue life.

CNC Boring Beryllium Copper at VT machining
CNC Boring Beryllium Copper — produced in-house at VT machining

CNC Boring Capability for Beryllium Copper

  • Bore tolerance to IT6
  • Roundness within 0.005 mm
  • Fine boring heads
  • Large-diameter capability

Beryllium Copper Material Data

Beryllium Copper — typical properties, quoted for C17200 (TH04/AT)
Density8.25 g/cm³
Tensile strength1140–1380 MPa
Yield strength (0.2%)1000–1200 MPa
Hardness36–42 HRC
Melting point866–980 °C
Thermal conductivity105–130 W/m·K
Thermal expansion17.8 ×10⁻⁶/K
Electrical conductivity22%
Machinability (C36000 = 100%)20–35%
Grades we runC17200, C17300, C17510 (high conductivity), C17410

Published typical values for C17200 (TH04/AT). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Beryllium Copper — what actually causes trouble

Machined in the solution-annealed state and age-hardened afterwards, which shrinks the part by roughly 0.1–0.2%. That shrink is compensated in the program.

How CNC Boring Beryllium Copper Works

The Beryllium Copper bar or billet rotates in the spindle while single-point tools shape outer diameters, bores, faces, grooves and threads. Constant surface speed control keeps cutting conditions stable from large to small diameters.

Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.

Achievable Tolerances for CNC Boring Beryllium Copper

CNC Boring Beryllium Copper — achievable tolerances
FeatureStandardPrecision
Outside diameter±0.05 mm±0.005 mm
Bore diameterH9H6
Length / shoulder position±0.10 mm±0.020 mm
Concentricity OD to ID0.05 mm TIR0.010 mm TIR
Roundness0.02 mm0.005 mm
Thread class6g / 2A4h / 3A
Surface finish, as turnedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Boring Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on Beryllium Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Working with Beryllium Copper

Beryllium Copper offers a useful combination of properties: it is high strength with good conductivity and fatigue life. Those characteristics shape how we approach turning — from tool and parameter selection to work-holding and coolant.

If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.

CNC Boring Tolerances & Surface Finish

Turned Beryllium Copper holds diameter tolerances to about ±0.005 mm with concentricity within 0.01 mm and good roundness. Turned finishes of Ra 0.4–0.8 µm are achievable with finishing passes and sharp tooling.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

Design Tips for CNC Boring Beryllium Copper

A few design choices make a real difference to cost and quality. Consistent diameters, standard thread forms and avoiding extremely long, slender features help Beryllium Copper turned parts stay concentric and economical. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

We complete Beryllium Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Applications of CNC Boring Beryllium Copper

CNC Boring of Beryllium Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Boring Beryllium Copper

Ordering Beryllium Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Parts We Have Run in Beryllium Copper

Three representative CNC Boring Beryllium Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Nozzle body

Material
Beryllium Copper
Size
Ø12 × 46 mm
Key callouts
Ø0.6 mm orifice ±0.01 mm, internal taper 20°
Batch
600 pcs

Orifice EDM-drilled after turning; a drill wanders at that diameter.

Bearing spacer

Material
Beryllium Copper
Size
Ø35 / Ø22 × 9 mm
Key callouts
Thickness ±0.005 mm, parallelism 0.005 mm
Batch
4,000 pcs

Turned then double-disc ground — thickness this tight is not a lathe job.

Precision shaft

Material
Beryllium Copper
Size
Ø16 × 240 mm
Key callouts
OD h6, concentricity 0.01 mm TIR, keyway 5 H9
Batch
1,000 pcs / year

Turned between centres so both journals share one datum.

Finishing Options for Beryllium Copper

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Boring Beryllium Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Beryllium Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Boring

Other Processes for Beryllium Copper

Send the drawing, the Beryllium Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What is the typical lead time and minimum order for CNC Boring Beryllium Copper?

CNC Boring prototypes for Beryllium Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

How clean are the edges produced by CNC Boring on Beryllium Copper?

Machined Beryllium Copper edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

What is CNC Boring Beryllium Copper and how is it done?

CNC Boring Beryllium Copper refers to boring enlarges and finishes existing holes to precise diameter, roundness and surface finish. Applied to Beryllium Copper — high strength with good conductivity and fatigue life — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

Does CNC Boring Beryllium Copper require dedicated tooling?

Most Beryllium Copper turning work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

Can VT machining make custom Beryllium Copper parts to my drawing?

Yes. Beryllium Copper Beryllium Copper turning is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

What surface finish is achievable on Beryllium Copper with CNC Boring?

Surface finish on Beryllium Copper is controlled to your specification; we confirm the achievable Ra against your callout.