VT machining provides CNC Punching Beryllium Copper for customers who need accurate, repeatable Beryllium Copper components. Because Beryllium Copper is high strength with good conductivity and fatigue life, we adapt the process to suit — controlling the variables that matter for this alloy.
CNC Punching Capability for Beryllium Copper
- Sheet thickness 0.5–6 mm
- Hole position repeatability ±0.10 mm
- Punch/die clearance set per material
- Louver, emboss and tap-extrude tooling
Beryllium Copper Material Data
| Density | 8.25 g/cm³ |
|---|---|
| Tensile strength | 1140–1380 MPa |
| Yield strength (0.2%) | 1000–1200 MPa |
| Hardness | 36–42 HRC |
| Melting point | 866–980 °C |
| Thermal conductivity | 105–130 W/m·K |
| Thermal expansion | 17.8 ×10⁻⁶/K |
| Electrical conductivity | 22% |
| Machinability (C36000 = 100%) | 20–35% |
| Grades we run | C17200, C17300, C17510 (high conductivity), C17410 |
Published typical values for C17200 (TH04/AT). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Machined in the solution-annealed state and age-hardened afterwards, which shrinks the part by roughly 0.1–0.2%. That shrink is compensated in the program.
How CNC Punching Beryllium Copper Works
A CNC turret presses hardened punches through the Beryllium Copper sheet into matching dies. Punch-to-die clearance is set as a percentage of thickness so the cut edge stays clean and burr is minimal.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC Punching Beryllium Copper
| Feature | Standard | Precision |
|---|---|---|
| Hole position across sheet | ±0.15 mm | ±0.10 mm |
| Hole diameter | ±0.10 mm | ±0.05 mm |
| Overall blank size | ±0.20 mm | ±0.10 mm |
| Minimum hole | 1.0 × thickness | 0.8 × thickness |
| Hole-to-edge distance | 2.0 × thickness | 1.5 × thickness |
| Burr height | 0.08 mm | 0.03 mm (deburred) |
| Sheet thickness range | 0.5–6.0 mm | 0.5–3.0 mm |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Working with Beryllium Copper
Beryllium Copper offers a useful combination of properties: it is high strength with good conductivity and fatigue life. Those characteristics shape how we approach punching — from tool and parameter selection to work-holding and coolant.
If your application is sensitive to alloy condition, we agree the specification in writing and document it. Stock is sourced from reputable suppliers so what you order is what you receive.
CNC Punching Quality & Inspection
Consistent quality comes from disciplined process control. Critical dimensions on Beryllium Copper parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.
Design Tips for CNC Punching Beryllium Copper
A few design choices make a real difference to cost and quality. Keeping hole-to-edge and hole-to-hole distances at least 1.5–2× thickness avoids distortion and tearing in punched Beryllium Copper. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Punching Tolerances & Surface Finish
Punched Beryllium Copper holds hole-position repeatability around ±0.10 mm across the sheet, with consistent hole quality when punch/die clearance is matched to the gauge.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Secondary Operations & Finishing
We complete Beryllium Copper components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.
Applications of CNC Punching Beryllium Copper
CNC Punching of Beryllium Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
How to Order CNC Punching Beryllium Copper
Ordering Beryllium Copper parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.
Parts We Have Run in Beryllium Copper
Three representative CNC Punching Beryllium Copper jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Contact blank
- Material
- Beryllium Copper
- Size
- 18 × 9 × 0.3 mm
- Key callouts
- Contour ±0.05 mm, burr-free on the contact face
- Batch
- 50,000 pcs
Punched with the burr deliberately on the non-contact side.
Electrical enclosure back plate
- Material
- Beryllium Copper
- Size
- 500 × 400 × 2 mm
- Key callouts
- Hole pattern ±0.10 mm, tap extrusions M4
- Batch
- 1,200 pcs
Tap extrusions formed in the turret so no separate tapping operation is needed.
Ventilation panel
- Material
- Beryllium Copper
- Size
- 600 × 400 × 1.5 mm
- Key callouts
- 1,800 × Ø5 mm holes, position ±0.10 mm
- Batch
- 900 pcs
Punched with a multi-tool head; laser-cutting 1,800 holes would cost several times as much.
Finishing Options for Beryllium Copper
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Punching Beryllium Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Beryllium Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Punching
Other Processes for Beryllium Copper
Send the drawing, the Beryllium Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What tolerances can you hold for CNC Punching Beryllium Copper?
Achievable tolerances for Beryllium Copper punching depend on the alloy, geometry and feature size. Punching holds hole-position repeatability to around ±0.10 mm. Exact figures are confirmed against your drawing callouts.
How clean are the edges produced by CNC Punching on Beryllium Copper?
Punched Beryllium Copper edges are clean when punch/die clearance is correct; we set clearance to the gauge and can add deburring if specified.
Which industries use CNC Punching Beryllium Copper parts?
CNC Punching Beryllium Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Beryllium Copper components are required.
Can VT machining make custom Beryllium Copper parts to my drawing?
Yes. Beryllium Copper Beryllium Copper punching is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
What is CNC Punching Beryllium Copper and how is it done?
CNC Punching Beryllium Copper refers to cNC turret punching shears holes and form features in sheet metal using programmable tooling for fast, repeatable patterns. Applied to Beryllium Copper — high strength with good conductivity and fatigue life — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
Why is Beryllium Copper a good choice for CNC Punching?
Beryllium Copper is high strength with good conductivity and fatigue life, which makes it well suited to CNC Punching. We tune the process to the alloy so the finished Beryllium Copper punching part meets your dimensional and functional requirements.