Looking for reliable Laser Cutting Titanium? VT machining manufactures Titanium parts to tight tolerances and consistent quality. Titanium is high strength-to-weight, biocompatible, corrosion resistant, so the process is set up specifically for the material.
Laser Cutting Capability for Titanium
- Fiber source 1–6 kW
- Kerf width 0.1–0.3 mm
- Contour tolerance ±0.05 mm
- Assist gas (N₂/O₂) selected per alloy
Titanium Material Data
| Density | 4.43 g/cm³ |
|---|---|
| Tensile strength | 950 MPa |
| Yield strength (0.2%) | 880 MPa |
| Hardness | 334 HB / 36 HRC |
| Melting point | 1604–1660 °C |
| Thermal conductivity | 6.7 W/m·K |
| Thermal expansion | 8.6 ×10⁻⁶/K |
| Electrical conductivity | 3.1% |
| Machinability (C36000 = 100%) | 22% |
| Grades we run | Gr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9 |
Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.
How Laser Cutting Titanium Works
A focused fibre-laser beam melts and blows material from the Titanium sheet along the programmed contour. Power, focal position, nozzle stand-off and assist-gas pressure are tuned to the alloy and thickness for a clean, square edge.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for Laser Cutting Titanium
| Feature | Standard | Precision |
|---|---|---|
| Contour dimension | ±0.10 mm | ±0.05 mm |
| Hole diameter | ±0.10 mm | ±0.05 mm |
| Kerf width | 0.20 mm | 0.10 mm |
| Squareness of cut edge | 0.5° | 0.2° |
| Heat-affected zone | 0.15 mm | 0.05 mm (N₂ assist) |
| Minimum hole diameter | 1.2 × thickness | 1.0 × thickness |
| Edge condition | light dross | burr-free, N₂ cut |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Laser Cutting Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Titanium part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Design Tips for Laser Cutting Titanium
We are happy to suggest design tweaks that improve manufacturability. Keeping holes no smaller than the material thickness, allowing for kerf, and grouping features sensibly improves edge quality and nesting yield on Titanium. If you send your model early, we will return practical DFM feedback before you commit to production.
Secondary Operations & Finishing
Finished Titanium parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
Laser Cutting Tolerances & Surface Finish
Laser-cut Titanium holds contour tolerances around ±0.05 mm depending on thickness, with a narrow kerf and a clean, near burr-free edge.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Working with Titanium
As a material, Titanium is high strength-to-weight, biocompatible, corrosion resistant. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Applications of Laser Cutting Titanium
Customers order Laser Cutting Titanium components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order Laser Cutting Titanium
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Titanium
Three representative Laser Cutting Titanium jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
EMI shield can
- Material
- Titanium
- Size
- 60 × 45 × 0.3 mm
- Key callouts
- Contour ±0.05 mm, tab width 0.5 mm
- Batch
- 5,000 pcs
Nested 96-up per sheet; nesting is where the cost comes out of a part this small.
Battery busbar
- Material
- Titanium
- Size
- 180 × 30 × 2 mm
- Key callouts
- Contour ±0.08 mm, hole ±0.05 mm
- Batch
- 2,000 pcs
Copper is cut on the fibre laser with a reflective-material head; not every shop can run it.
Bracket blank
- Material
- Titanium
- Size
- 250 × 120 × 4 mm
- Key callouts
- Contour ±0.10 mm, bend-relief notches
- Batch
- 800 pcs
Bend reliefs cut in at the same time so the press brake does not tear the corner.
Finishing Options for Titanium
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Type II anodise | — | Colour coding, biocompatible |
| Type III anodise | — | Anti-galling for threaded and sliding parts |
| Passivation | — | ASTM F86 for implant-grade parts |
| Electropolish | 5–20 µm removed | Removes the machining layer for medical use |
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote Laser Cutting Titanium
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for Laser Cutting
Other Processes for Titanium
Send the drawing, the Titanium grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
How clean are the edges produced by Laser Cutting on Titanium?
Laser cutting leaves Titanium with a narrow kerf and a clean, near burr-free edge and only a small heat-affected zone.
Which industries use Laser Cutting Titanium parts?
Laser Cutting Titanium parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Titanium components are required.
What is the typical lead time and minimum order for Laser Cutting Titanium?
Laser Cutting prototypes for Titanium can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
What tolerances can you hold for Laser Cutting Titanium?
Achievable tolerances for Titanium cutting depend on the alloy, geometry and feature size. Laser cutting holds contour tolerances to around ±0.05 mm depending on thickness. Exact figures are confirmed against your drawing callouts.
What material thickness or size range suits Laser Cutting Titanium?
Laser-cut Titanium thickness depends on the alloy and its reflectivity; we tune the fiber source and assist gas accordingly.