Laser Cutting Steel is a core capability at VT machining. We combine controlled cutting with material-aware setup for Steel — an alloy that is strong, economical, widely available carbon/alloy grades — to produce parts that meet your specification first time.
Laser Cutting Capability for Steel
- Fiber source 1–6 kW
- Kerf width 0.1–0.3 mm
- Contour tolerance ±0.05 mm
- Assist gas (N₂/O₂) selected per alloy
Steel Material Data
| Density | 7.85 g/cm³ |
|---|---|
| Tensile strength | 585 MPa |
| Yield strength (0.2%) | 450 MPa |
| Hardness | 170 HB |
| Melting point | 1420–1460 °C |
| Thermal conductivity | 51.9 W/m·K |
| Thermal expansion | 11.5 ×10⁻⁶/K |
| Electrical conductivity | 9% |
| Machinability (C36000 = 100%) | 57% |
| Grades we run | 1018, 1045, 1215, A36, S45C, St37, 4140 (see alloy steel) |
Published typical values for 1045. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Rust. Bare steel flash-rusts within hours in a humid container, so parts are oiled or passivated before packing unless you specify otherwise.
How Laser Cutting Steel Works
A focused fibre-laser beam melts and blows material from the Steel sheet along the programmed contour. Power, focal position, nozzle stand-off and assist-gas pressure are tuned to the alloy and thickness for a clean, square edge.
Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.
Achievable Tolerances for Laser Cutting Steel
| Feature | Standard | Precision |
|---|---|---|
| Contour dimension | ±0.10 mm | ±0.05 mm |
| Hole diameter | ±0.10 mm | ±0.05 mm |
| Kerf width | 0.20 mm | 0.10 mm |
| Squareness of cut edge | 0.5° | 0.2° |
| Heat-affected zone | 0.15 mm | 0.05 mm (N₂ assist) |
| Minimum hole diameter | 1.2 × thickness | 1.0 × thickness |
| Edge condition | light dross | burr-free, N₂ cut |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Working with Steel
As a material, Steel is strong, economical, widely available carbon/alloy grades. Our setup reflects the alloy's machinability so the finished part is accurate and free of avoidable defects.
We verify the exact grade and condition before machining, and traceable mill certs are available on request. We can work to your nominated material source or specification when required.
Design Tips for Laser Cutting Steel
We are happy to suggest design tweaks that improve manufacturability. Keeping holes no smaller than the material thickness, allowing for kerf, and grouping features sensibly improves edge quality and nesting yield on Steel. If you send your model early, we will return practical DFM feedback before you commit to production.
Secondary Operations & Finishing
Finished Steel parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
Laser Cutting Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every Steel part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Laser Cutting Tolerances & Surface Finish
Laser-cut Steel holds contour tolerances around ±0.05 mm depending on thickness, with a narrow kerf and a clean, near burr-free edge.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Applications of Laser Cutting Steel
Customers order Laser Cutting Steel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order Laser Cutting Steel
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Parts We Have Run in Steel
Three representative Laser Cutting Steel jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.
Machine guard panel
- Material
- Steel
- Size
- 900 × 600 × 3 mm
- Key callouts
- Slot pattern ±0.10 mm, hole-to-edge 6 mm
- Batch
- 150 pcs
Cut with common-line pairs to halve the pierce count.
Gasket / shim set
- Material
- Steel
- Size
- Ø120 × 0.5 mm
- Key callouts
- ID/OD ±0.05 mm, no heat discolouration
- Batch
- 3,000 pcs
Small-diameter holes below 1.2 × thickness are punched, not lased.
EMI shield can
- Material
- Steel
- Size
- 60 × 45 × 0.3 mm
- Key callouts
- Contour ±0.05 mm, tab width 0.5 mm
- Batch
- 5,000 pcs
Nested 96-up per sheet; nesting is where the cost comes out of a part this small.
Finishing Options for Steel
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Black oxide | 1–2 µm | Mild corrosion resistance, no dimensional change |
| Zinc plate + clear/yellow | 5–12 µm | ASTM B633, general corrosion protection |
| Nickel plate (electroless) | 10–25 µm | Uniform in bores, 500 HV after bake |
| Phosphate | 5–10 µm | Paint key, mild lubricity |
| Powder coat | 60–120 µm | RAL colours |
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote Laser Cutting Steel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for Laser Cutting
Other Processes for Steel
Send the drawing, the Steel grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What is Laser Cutting Steel and how is it done?
Laser Cutting Steel refers to fiber laser cutting melts and ejects metal along a programmed path, producing a narrow kerf and a clean, near burr-free edge. Applied to Steel — strong, economical, widely available carbon/alloy grades — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
Why is Steel a good choice for Laser Cutting?
Steel is strong, economical, widely available carbon/alloy grades, which makes it well suited to Laser Cutting. We tune the process to the alloy so the finished Steel cutting part meets your dimensional and functional requirements.
Can VT machining make custom Steel parts to my drawing?
Yes. Steel Steel cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
What tolerances can you hold for Laser Cutting Steel?
Achievable tolerances for Steel cutting depend on the alloy, geometry and feature size. Laser cutting holds contour tolerances to around ±0.05 mm depending on thickness. Exact figures are confirmed against your drawing callouts.
Does Laser Cutting Steel require dedicated tooling?
Most Steel cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.