CNC Reaming Beryllium Copper

CNC Reaming Beryllium Copper is a core capability at VT machining. We combine controlled machining with material-aware setup for Beryllium Copper — an alloy that is high strength with good conductivity and fatigue life — to produce parts that meet your specification first time.

Starting Parameters for CNC Reaming Beryllium Copper

Cutting speed (carbide)20-40 m/min
Stock allowance on Ø10 mm0.10-0.20 mm
Feed0.12-0.352 mm/rev
Spindle speed, Ø10 mm640-1270 rpm
Insert / tool classISO H — CBN or fine-grain carbide
CoolantFlood coolant (required to control beryllium-bearing dust)

Shown for C17200 Beryllium Copper, the most common Beryllium Copper grade we see for CNC Reaming. Starting values for C17200 Beryllium Copper, Solution annealed (TB00) or aged (TH04); optimised on the first article.

CNC Reaming Beryllium Copper at VT machining
CNC Reaming Beryllium Copper — produced in-house at VT machining

CNC Reaming Capability for Beryllium Copper

  • H7 hole tolerance typical
  • Ra to 0.4 µm bore finish
  • Carbide and HSS reamers
  • Pilot-guided accuracy

Beryllium Copper material properties, finishing options and grade notes are on our CNC Milling Beryllium Copper page.

How CNC Reaming Beryllium Copper Works

Rotating multi-flute cutters remove material as the Beryllium Copper workpiece is driven through programmed tool paths on 3-, 4- or 5-axis machining centres. Climb milling, step-over and depth-of-cut are set so chip load stays in the ideal band for the alloy.

Programming is driven directly by your 3D model or print. Work-holding, tool selection and the cutting strategy are planned around the critical features and the material before the first chip is cut. First-off inspection confirms the process is centred before production continues.

Achievable Tolerances for CNC Reaming Beryllium Copper

CNC Reaming Beryllium Copper — achievable tolerances
FeatureStandardPrecision
Linear dimension (< 100 mm)±0.05 mm±0.010 mm
Linear dimension (100–300 mm)±0.10 mm±0.025 mm
Hole diameter (reamed)H9H7
True position of hole pattern±0.10 mm±0.025 mm
Flatness over 100 mm0.05 mm0.015 mm
Perpendicularity0.10 mm0.020 mm
Surface finish, as machinedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Reaming Beryllium Copper

We are happy to suggest design tweaks that improve manufacturability. Generous internal radii, sensible pocket depth-to-width ratios and avoiding very thin unsupported walls all reduce cost and improve accuracy in Beryllium Copper. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Reaming Tolerances & Surface Finish

For CNC Reaming, dimensional and positional tolerances around ±0.01 mm are routine, tightening toward ±0.005 mm on precision setups. Surface finish on machined faces typically falls in the Ra 0.4–1.6 µm range depending on tooling and pass strategy.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Applications of CNC Reaming Beryllium Copper

Customers order CNC Reaming Beryllium Copper components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

Typical Beryllium Copper Parts for CNC Reaming

Illustrative examples of CNC Reaming Beryllium Copper parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.

Robot end-effector bracket

Material
Beryllium Copper
Size
180 × 90 × 30 mm
Key callouts
Bore pair concentric within 0.02 mm, weight reduction pockets
Batch
120 pcs

Pockets ganged so wall thickness never drops below 2 mm at the load path.

Sensor housing

Material
Beryllium Copper
Size
86 × 54 × 22 mm
Key callouts
Pocket depth ±0.02 mm, bore H7, flatness 0.015 mm
Batch
250 pcs / quarter

O-ring groove finished in the same setup as the sealing face so the two stay parallel.

Optical mount plate

Material
Beryllium Copper
Size
160 × 160 × 12 mm
Key callouts
Hole pattern true position ±0.02 mm, flatness 0.01 mm
Batch
40 pcs

Roughed, stress-relieved overnight, then finished — the plate is too thin to hold flatness in one hit.

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No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Reaming Beryllium Copper

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Beryllium Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Reaming

Other Processes for Beryllium Copper

Send the drawing, the Beryllium Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What is the typical lead time and minimum order for CNC Reaming Beryllium Copper?

CNC Reaming prototypes for Beryllium Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Why is Beryllium Copper a good choice for CNC Reaming?

Beryllium Copper is high strength with good conductivity and fatigue life, which makes it well suited to CNC Reaming. We tune the process to the alloy so the finished Beryllium Copper machining part meets your dimensional and functional requirements.

Which industries use CNC Reaming Beryllium Copper parts?

CNC Reaming Beryllium Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Beryllium Copper components are required.

Does CNC Reaming Beryllium Copper require dedicated tooling?

Most Beryllium Copper machining work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

What surface finish is achievable on Beryllium Copper with CNC Reaming?

Surface finish on Beryllium Copper is controlled to your specification; we confirm the achievable Ra against your callout.