CNC Plasma Cutting Invar

CNC Plasma Cutting Invar is a core capability at VT machining. We combine controlled cutting with material-aware setup for Invar — an alloy that is ultra-low thermal expansion — to produce parts that meet your specification first time.

CNC Plasma Cutting Invar at VT machining
CNC Plasma Cutting Invar — produced in-house at VT machining

CNC Plasma Cutting Capability for Invar

  • Plate to 30+ mm
  • High cutting speed
  • Conductive metals
  • Bevel-cut capable

Invar Material Data

Invar — typical properties, quoted for Invar 36 (FeNi36)
Density8.11 g/cm³
Tensile strength450–590 MPa
Yield strength (0.2%)275 MPa
Hardness130–160 HB
Melting point1427 °C
Thermal conductivity10.5 W/m·K
Thermal expansion1.2 (0–100 °C) ×10⁻⁶/K
Electrical conductivity2%
Machinability (C36000 = 100%)25%
Grades we runInvar 36, Super Invar 32-5, Alloy 42, Alloy 46

Published typical values for Invar 36 (FeNi36). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Invar — what actually causes trouble

The low expansion is the whole point, so machining stress is the enemy. Rough, stress-relieve at 315–425 °C, then finish — otherwise the part moves after it leaves the machine.

How CNC Plasma Cutting Invar Works

A focused fibre-laser beam melts and blows material from the Invar sheet along the programmed contour. Power, focal position, nozzle stand-off and assist-gas pressure are tuned to the alloy and thickness for a clean, square edge.

We start from your supplied geometry and tolerance scheme. The setup is designed to minimise re-clamping, which protects positional accuracy across features. A first article is verified against the drawing before the balance of the batch is released.

Achievable Tolerances for CNC Plasma Cutting Invar

CNC Plasma Cutting Invar — achievable tolerances
FeatureStandardPrecision
Contour dimension±0.10 mm±0.05 mm
Hole diameter±0.10 mm±0.05 mm
Kerf width0.20 mm0.10 mm
Squareness of cut edge0.5°0.2°
Heat-affected zone0.15 mm0.05 mm (N₂ assist)
Minimum hole diameter1.2 × thickness1.0 × thickness
Edge conditionlight drossburr-free, N₂ cut

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Working with Invar

Invar is ultra-low thermal expansion. We translate those properties into a process plan: the right tooling, speeds, feeds and fixturing for the alloy.

Where the grade, temper or heat-treat condition matters to performance, we confirm it with you and can supply material certificates. Material is procured to recognised standards for consistent, repeatable results.

CNC Plasma Cutting Tolerances & Surface Finish

Laser-cut Invar holds contour tolerances around ±0.05 mm depending on thickness, with a narrow kerf and a clean, near burr-free edge.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Secondary Operations & Finishing

Most Invar parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

Design Tips for CNC Plasma Cutting Invar

Small design adjustments often cut cost and lead time. Keeping holes no smaller than the material thickness, allowing for kerf, and grouping features sensibly improves edge quality and nesting yield on Invar. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Plasma Cutting Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Applications of CNC Plasma Cutting Invar

Invar parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Plasma Cutting Invar

Starting your project takes one email. Send your CAD or 2D drawing, the Invar grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Parts We Have Run in Invar

Three representative CNC Plasma Cutting Invar jobs, with the callouts that actually drove the process plan. Yours will differ — these are here so you can judge whether your part is in our range before you spend time on an RFQ.

Gasket / shim set

Material
Invar
Size
Ø120 × 0.5 mm
Key callouts
ID/OD ±0.05 mm, no heat discolouration
Batch
3,000 pcs

Small-diameter holes below 1.2 × thickness are punched, not lased.

Machine guard panel

Material
Invar
Size
900 × 600 × 3 mm
Key callouts
Slot pattern ±0.10 mm, hole-to-edge 6 mm
Batch
150 pcs

Cut with common-line pairs to halve the pierce count.

Bracket blank

Material
Invar
Size
250 × 120 × 4 mm
Key callouts
Contour ±0.10 mm, bend-relief notches
Batch
800 pcs

Bend reliefs cut in at the same time so the press brake does not tear the corner.

Finishing Options for Invar

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
Free — no sign-up

No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Plasma Cutting Invar

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Invar grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Other Metals for CNC Plasma Cutting

Other Processes for Invar

Send the drawing, the Invar grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.

Request a Quote

Frequently Asked Questions

What material thickness or size range suits CNC Plasma Cutting Invar?

Laser-cut Invar thickness depends on the alloy and its reflectivity; we tune the fiber source and assist gas accordingly.

Which industries use CNC Plasma Cutting Invar parts?

CNC Plasma Cutting Invar parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Invar components are required.

Does CNC Plasma Cutting Invar require dedicated tooling?

Most Invar cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

How clean are the edges produced by CNC Plasma Cutting on Invar?

Laser cutting leaves Invar with a narrow kerf and a clean, near burr-free edge and only a small heat-affected zone.