CNC Gear Grinding EN19 Steel

CNC Gear Grinding EN19 Steel is part of VT machining's grade-specific capability. EN19 Steel is strong, economical and widely available, and we combine controlled gear cutting with material-aware setup to produce parts that meet your specification.

CNC Gear Grinding Capability for EN19 Steel

  • Carbon/low-alloy grades
  • Economical & weldable
  • Tolerance to ±0.02 mm
  • Hardenable by heat treat

EN19 Steel Material Data

EN19 Steel — typical properties, quoted for 1045
Density7.85 g/cm³
Tensile strength585 MPa
Yield strength (0.2%)450 MPa
Hardness170 HB
Melting point1420–1460 °C
Thermal conductivity51.9 W/m·K
Thermal expansion11.5 ×10⁻⁶/K
Electrical conductivity9%
Machinability (C36000 = 100%)57%
Grades we run1018, 1045, 1215, A36, S45C, St37, 4140 (see alloy steel)

Published typical values for 1045. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining EN19 Steel — what actually causes trouble

Rust. Bare steel flash-rusts within hours in a humid container, so parts are oiled or passivated before packing unless you specify otherwise.

Machining EN19 Steel with CNC Gear Grinding

When gear cutting EN19 Steel, machinability is good to excellent depending on carbon content; free-machining grades cut cleanly. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.

Documented parameters for EN19 Steel mean predictable cycle times and stable, repeatable results.

Achievable Tolerances for CNC Gear Grinding EN19 Steel

CNC Gear Grinding EN19 Steel — achievable tolerances
FeatureStandardPrecision
Accuracy classDIN 8 / AGMA 10DIN 6 / AGMA 12
Profile deviation0.020 mm0.008 mm
Lead deviation0.020 mm0.008 mm
Pitch deviation (cumulative)0.040 mm0.015 mm
Runout0.030 mm0.010 mm
Tooth surface finishRa 1.6 µmRa 0.4 µm (ground)
Module rangem0.5–m8m1–m6

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Gear Grinding Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Secondary Operations & Finishing

Most EN19 Steel parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Gear Grinding Tolerances & Surface Finish

Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Why EN19 Steel?

Customers select EN19 Steel for CNC Gear Grinding because it is strong, economical and widely available. We handle grade verification and any required heat treatment or finishing.

Design Tips for CNC Gear Grinding EN19 Steel

Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce EN19 Steel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.

Applications of CNC Gear Grinding EN19 Steel

EN19 Steel parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Gear Grinding EN19 Steel

Starting your project takes one email. Send your CAD or 2D drawing, the EN19 Steel grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Finishing Options for EN19 Steel

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Black oxide1–2 µmMild corrosion resistance, no dimensional change
Zinc plate + clear/yellow5–12 µmASTM B633, general corrosion protection
Nickel plate (electroless)10–25 µmUniform in bores, 500 HV after bake
Phosphate5–10 µmPaint key, mild lubricity
Powder coat60–120 µmRAL colours
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Gear Grinding EN19 Steel

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact EN19 Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

EN19 Steel in Other Processes

Related

Send the drawing, the EN19 Steel condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

What surface finish is achievable on EN19 Steel with CNC Gear Grinding?

Surface finish on EN19 Steel is controlled to your specification; we confirm the achievable Ra against your callout.

Why is EN19 Steel a good choice for CNC Gear Grinding?

EN19 Steel is strong, economical and widely available, which makes it well suited to CNC Gear Grinding. We tune the process to the alloy so the finished EN19 Steel gear cutting part meets your dimensional and functional requirements.

How clean are the edges produced by CNC Gear Grinding on EN19 Steel?

Machined EN19 Steel edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Does CNC Gear Grinding EN19 Steel require dedicated tooling?

Most EN19 Steel gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.