CNC Cylindrical Grinding 1100 Aluminum

VT machining specialises in CNC Cylindrical Grinding 1100 Aluminum. Because 1100 Aluminum is lightweight with excellent machinability, and its machinability is excellent; high cutting speeds and superb finishes achievable, we plan each job around the grade to protect accuracy and surface quality.

CNC Cylindrical Grinding Capability for 1100 Aluminum

  • Lightweight (~2.7 g/cm³)
  • Excellent machinability
  • Tolerance to ±0.01 mm
  • Anodising-ready

1100 Aluminum Material Data

1100 Aluminum — typical properties, quoted for 6061-T6
Density2.70 g/cm³
Tensile strength310 MPa
Yield strength (0.2%)276 MPa
Hardness95 HB
Melting point582–652 °C
Thermal conductivity167 W/m·K
Thermal expansion23.6 ×10⁻⁶/K
Electrical conductivity43%
Machinability (C36000 = 100%)190%
Grades we run6061, 6082, 6063, 7075-T6, 5052, 2024-T3, MIC-6 cast plate

Published typical values for 6061-T6. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining 1100 Aluminum — what actually causes trouble

Thin walls relax after roughing. We rough, let the part stabilise, then finish — otherwise a 1.5 mm wall bows by more than the tolerance it was cut to.

Machining 1100 Aluminum with CNC Cylindrical Grinding

The machinability of 1100 Aluminum is excellent; high cutting speeds and superb finishes achievable. For CNC Cylindrical Grinding we select tooling, feeds, speeds and coolant to match, keeping the 1100 Aluminum workpiece stable and the result accurate.

Because we machine 1100 Aluminum regularly, proven settings shorten setup and keep quality repeatable across reorders.

Achievable Tolerances for CNC Cylindrical Grinding 1100 Aluminum

CNC Cylindrical Grinding 1100 Aluminum — achievable tolerances
FeatureStandardPrecision
Size (OD, ID, thickness)±0.005 mm±0.002 mm
Flatness over 100 mm0.010 mm0.003 mm
Parallelism0.010 mm0.003 mm
Roundness0.005 mm0.002 mm
Squareness0.010 mm0.005 mm
Surface finishRa 0.4 µmRa 0.1 µm
Workpiece hardnessup to 62 HRCup to 65 HRC

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Secondary Operations & Finishing

We complete 1100 Aluminum components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Why 1100 Aluminum?

Specifying 1100 Aluminum for CNC Cylindrical Grinding 1100 Aluminum is usually about its properties: lightweight with excellent machinability. Tell us the condition you need and we machine to it.

CNC Cylindrical Grinding Tolerances & Surface Finish

Ground 1100 Aluminum reaches single-micron tolerances on size, flatness and parallelism, with surface finishes down to Ra 0.1–0.4 µm — and a near-mirror finish on suitable alloys.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

CNC Cylindrical Grinding Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on 1100 Aluminum parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Design Tips for CNC Cylindrical Grinding 1100 Aluminum

A few design choices make a real difference to cost and quality. Allowing adequate grind stock, specifying realistic flatness over the true datum, and relieving corners help us hit tight tolerances on 1100 Aluminum efficiently. If you send your model early, we will return practical DFM feedback before you commit to production.

Applications of CNC Cylindrical Grinding 1100 Aluminum

CNC Cylindrical Grinding of 1100 Aluminum supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Cylindrical Grinding 1100 Aluminum

Ordering 1100 Aluminum parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Finishing Options for 1100 Aluminum

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Clear anodise (Type II)5–25 µmCorrosion protection, keeps the natural colour
Colour anodise10–25 µmBlack, red, blue, gold; add 0.02 mm to close tolerances
Hard anodise (Type III)25–50 µm60–70 HRC surface, grows 50% into the part
Chromate / Alodine 1200< 1 µmConductive, meets MIL-DTL-5541
Powder coat60–120 µmRAL colours, needs 0.3 mm clearance on mating features
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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What We Need to Quote CNC Cylindrical Grinding 1100 Aluminum

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact 1100 Aluminum grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

1100 Aluminum in Other Processes

Related

Send the drawing, the 1100 Aluminum condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

Which industries use CNC Cylindrical Grinding 1100 Aluminum parts?

CNC Cylindrical Grinding 1100 Aluminum parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise 1100 Aluminum components are required.

How clean are the edges produced by CNC Cylindrical Grinding on 1100 Aluminum?

Machined 1100 Aluminum edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Does CNC Cylindrical Grinding 1100 Aluminum require dedicated tooling?

Most 1100 Aluminum grinding work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

What material thickness or size range suits CNC Cylindrical Grinding 1100 Aluminum?

We machine 1100 Aluminum across a broad size range; share your part envelope for confirmation.

What tolerances can you hold for CNC Cylindrical Grinding 1100 Aluminum?

Achievable tolerances for 1100 Aluminum grinding depend on the alloy, geometry and feature size. Grinding routinely holds single-micron tolerances on diameter, flatness and parallelism. Exact figures are confirmed against your drawing callouts.

What is CNC Cylindrical Grinding 1100 Aluminum and how is it done?

CNC Cylindrical Grinding 1100 Aluminum refers to cylindrical grinding finishes outer diameters of rotational parts to precise size and roundness. Applied to 1100 Aluminum — lightweight with excellent machinability — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.