CNC Wire EDM Grade 12 Titanium

VT machining specialises in CNC Wire EDM Grade 12 Titanium. Because Grade 12 Titanium is high strength-to-weight, biocompatible and corrosion resistant, and its machinability is difficult; low speeds, high feeds, flood coolant to manage heat, we plan each job around the grade to protect accuracy and surface quality.

CNC Wire EDM Capability for Grade 12 Titanium

  • High strength-to-weight
  • Biocompatible
  • Corrosion resistant
  • Tolerance to ±0.01 mm

Grade 12 Titanium Material Data

Grade 12 Titanium — typical properties, quoted for Ti-6Al-4V (Gr 5)
Density4.43 g/cm³
Tensile strength950 MPa
Yield strength (0.2%)880 MPa
Hardness334 HB / 36 HRC
Melting point1604–1660 °C
Thermal conductivity6.7 W/m·K
Thermal expansion8.6 ×10⁻⁶/K
Electrical conductivity3.1%
Machinability (C36000 = 100%)22%
Grades we runGr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9

Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Grade 12 Titanium — what actually causes trouble

Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.

Machining Grade 12 Titanium with CNC Wire EDM

When EDM machining Grade 12 Titanium, machinability is difficult; low speeds, high feeds, flood coolant to manage heat. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.

Documented parameters for Grade 12 Titanium mean predictable cycle times and stable, repeatable results.

Achievable Tolerances for CNC Wire EDM Grade 12 Titanium

CNC Wire EDM Grade 12 Titanium — achievable tolerances
FeatureStandardPrecision
Profile dimension±0.010 mm±0.002 mm
Internal corner radius0.15 mm0.05 mm
Taper control over 50 mm0.02 mm0.005 mm
Surface finish (skim passes)Ra 0.8 µmRa 0.2 µm
Recast layer10 µm2 µm (fine skim)
Start-hole diameter1.0 mm0.25 mm
Workpiece hardnessno limit (conductive)no limit (conductive)

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Why Grade 12 Titanium?

Customers select Grade 12 Titanium for CNC Wire EDM because it is high strength-to-weight, biocompatible and corrosion resistant. We handle grade verification and any required heat treatment or finishing.

CNC Wire EDM Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Grade 12 Titanium part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Design Tips for CNC Wire EDM Grade 12 Titanium

Small design adjustments often cut cost and lead time. EDM suits sharp internal corners, thin ribs and hardened Grade 12 Titanium that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Most Grade 12 Titanium parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Wire EDM Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

Applications of CNC Wire EDM Grade 12 Titanium

Grade 12 Titanium parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Wire EDM Grade 12 Titanium

Starting your project takes one email. Send your CAD or 2D drawing, the Grade 12 Titanium grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Finishing Options for Grade 12 Titanium

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Type II anodiseColour coding, biocompatible
Type III anodiseAnti-galling for threaded and sliding parts
PassivationASTM F86 for implant-grade parts
Electropolish5–20 µm removedRemoves the machining layer for medical use
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Wire EDM Grade 12 Titanium

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Grade 12 Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Grade 12 Titanium in Other Processes

Related

Send the drawing, the Grade 12 Titanium condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

How clean are the edges produced by CNC Wire EDM on Grade 12 Titanium?

Machined Grade 12 Titanium edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

What material thickness or size range suits CNC Wire EDM Grade 12 Titanium?

We machine Grade 12 Titanium across a broad size range; share your part envelope for confirmation.

What is the typical lead time and minimum order for CNC Wire EDM Grade 12 Titanium?

CNC Wire EDM prototypes for Grade 12 Titanium can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Why is Grade 12 Titanium a good choice for CNC Wire EDM?

Grade 12 Titanium is high strength-to-weight, biocompatible and corrosion resistant, which makes it well suited to CNC Wire EDM. We tune the process to the alloy so the finished Grade 12 Titanium EDM machining part meets your dimensional and functional requirements.