CNC Waterjet Cutting O1 Tool Steel

CNC Waterjet Cutting O1 Tool Steel from VT machining delivers precision O1 Tool Steel parts made to your exact drawing. Abrasive waterjet cutting erodes metal with a high-pressure abrasive stream, with no heat-affected zone, with parameters tuned to O1 Tool Steel, which is wear-resistant and hardenable for tooling.

CNC Waterjet Cutting Capability for O1 Tool Steel

  • Air/oil/water-hardening grades
  • High wear resistance
  • Hardenable to 58–64 HRC
  • Tolerance to ±0.005 mm

O1 Tool Steel Material Data

O1 Tool Steel — typical properties, quoted for WC-Co (YG8 / K20)
Density14.5 g/cm³
Tensile strength2000–3500 (TRS) MPa
Yield strength (0.2%)
Hardness88–93 HRA / 1300–1800 HV
Melting point2870 (WC) °C
Thermal conductivity70–100 W/m·K
Thermal expansion5.0 ×10⁻⁶/K
Electrical conductivity10%
Machinability (C36000 = 100%)grind / EDM only
Grades we runYG6, YG8, YG15 (K10–K30), D2, H13, M2, SKD11

Published typical values for WC-Co (YG8 / K20). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining O1 Tool Steel — what actually causes trouble

Everything is done by grinding, wire EDM or sinker EDM. Design in a small corner radius wherever possible — a true sharp internal corner doubles the EDM time.

Machining O1 Tool Steel with CNC Waterjet Cutting

O1 Tool Steel behaves predictably under CNC Waterjet Cutting once parameters are dialled in: machinability is machined in the annealed state, then hardened; carbide tooling preferred, and we tune the operation accordingly.

We hold reference parameters for this grade, so repeat orders of O1 Tool Steel run consistently from one batch to the next.

Achievable Tolerances for CNC Waterjet Cutting O1 Tool Steel

CNC Waterjet Cutting O1 Tool Steel — achievable tolerances
FeatureStandardPrecision
Contour dimension±0.10 mm±0.05 mm
Hole diameter±0.10 mm±0.05 mm
Kerf width0.20 mm0.10 mm
Squareness of cut edge0.5°0.2°
Heat-affected zone0.15 mm0.05 mm (N₂ assist)
Minimum hole diameter1.2 × thickness1.0 × thickness
Edge conditionlight drossburr-free, N₂ cut

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Waterjet Cutting O1 Tool Steel

We are happy to suggest design tweaks that improve manufacturability. Keeping holes no smaller than the material thickness, allowing for kerf, and grouping features sensibly improves edge quality and nesting yield on O1 Tool Steel. If you send your model early, we will return practical DFM feedback before you commit to production.

Secondary Operations & Finishing

Finished O1 Tool Steel parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

CNC Waterjet Cutting Tolerances & Surface Finish

Laser-cut O1 Tool Steel holds contour tolerances around ±0.05 mm depending on thickness, with a narrow kerf and a clean, near burr-free edge.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

Why O1 Tool Steel?

O1 Tool Steel is chosen when a part needs what this grade offers — it is wear-resistant and hardenable for tooling. We confirm the grade and any temper or heat-treat condition with you before machining.

CNC Waterjet Cutting Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every O1 Tool Steel part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

Applications of CNC Waterjet Cutting O1 Tool Steel

Customers order CNC Waterjet Cutting O1 Tool Steel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Waterjet Cutting O1 Tool Steel

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Finishing Options for O1 Tool Steel

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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No drawing yet? Build one in the browser.

Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Waterjet Cutting O1 Tool Steel

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact O1 Tool Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

O1 Tool Steel in Other Processes

Related

Send the drawing, the O1 Tool Steel condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

Can VT machining make custom O1 Tool Steel parts to my drawing?

Yes. O1 Tool Steel O1 Tool Steel cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

Which industries use CNC Waterjet Cutting O1 Tool Steel parts?

CNC Waterjet Cutting O1 Tool Steel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise O1 Tool Steel components are required.

What tolerances can you hold for CNC Waterjet Cutting O1 Tool Steel?

Achievable tolerances for O1 Tool Steel cutting depend on the alloy, geometry and feature size. Laser cutting holds contour tolerances to around ±0.05 mm depending on thickness. Exact figures are confirmed against your drawing callouts.

What is CNC Waterjet Cutting O1 Tool Steel and how is it done?

CNC Waterjet Cutting O1 Tool Steel refers to abrasive waterjet cutting erodes metal with a high-pressure abrasive stream, with no heat-affected zone. Applied to O1 Tool Steel — wear-resistant and hardenable for tooling — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

What is the typical lead time and minimum order for CNC Waterjet Cutting O1 Tool Steel?

CNC Waterjet Cutting prototypes for O1 Tool Steel can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.