CNC Honing S235JR Steel

Need reliable CNC Honing S235JR Steel? VT machining machines S235JR Steel to tight tolerances and consistent quality. As a material, S235JR Steel is strong, economical and widely available; we adapt feeds, speeds and tooling to suit.

CNC Honing Capability for S235JR Steel

  • Carbon/low-alloy grades
  • Economical & weldable
  • Tolerance to ±0.02 mm
  • Hardenable by heat treat

S235JR Steel Material Data

S235JR Steel — typical properties, quoted for 1045
Density7.85 g/cm³
Tensile strength585 MPa
Yield strength (0.2%)450 MPa
Hardness170 HB
Melting point1420–1460 °C
Thermal conductivity51.9 W/m·K
Thermal expansion11.5 ×10⁻⁶/K
Electrical conductivity9%
Machinability (C36000 = 100%)57%
Grades we run1018, 1045, 1215, A36, S45C, St37, 4140 (see alloy steel)

Published typical values for 1045. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining S235JR Steel — what actually causes trouble

Rust. Bare steel flash-rusts within hours in a humid container, so parts are oiled or passivated before packing unless you specify otherwise.

Machining S235JR Steel with CNC Honing

When finishing S235JR Steel, machinability is good to excellent depending on carbon content; free-machining grades cut cleanly. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.

Documented parameters for S235JR Steel mean predictable cycle times and stable, repeatable results.

Achievable Tolerances for CNC Honing S235JR Steel

CNC Honing S235JR Steel — achievable tolerances
FeatureStandardPrecision
Surface roughnessRa 0.8 µmRa 0.05 µm
Edge break0.1–0.3 mm0.05 ±0.02 mm
Material removed0.02 mm0.005 mm
Bore roundness after honing0.005 mm0.002 mm
Cross-hatch angle45° ±10°45° ±5°
Cosmetic gradeuniform satinmirror, no visible lines
Masking of datum faceson requeststandard

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Secondary Operations & Finishing

Most S235JR Steel parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.

CNC Honing Quality & Inspection

Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.

CNC Honing Tolerances & Surface Finish

Finishing brings S235JR Steel to a defined roughness target — from a uniform satin to Ra values as low as 0.05 µm — with controlled, repeatable edge breaks.

Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.

Design Tips for CNC Honing S235JR Steel

Small design adjustments often cut cost and lead time. Telling us the target Ra, the cosmetic faces and any masking needs lets us finish S235JR Steel efficiently without over-processing. If you send your model early, we will return practical DFM feedback before you commit to production.

Why S235JR Steel?

Customers select S235JR Steel for CNC Honing because it is strong, economical and widely available. We handle grade verification and any required heat treatment or finishing.

Applications of CNC Honing S235JR Steel

S235JR Steel parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.

How to Order CNC Honing S235JR Steel

Starting your project takes one email. Send your CAD or 2D drawing, the S235JR Steel grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.

Finishing Options for S235JR Steel

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Black oxide1–2 µmMild corrosion resistance, no dimensional change
Zinc plate + clear/yellow5–12 µmASTM B633, general corrosion protection
Nickel plate (electroless)10–25 µmUniform in bores, 500 HV after bake
Phosphate5–10 µmPaint key, mild lubricity
Powder coat60–120 µmRAL colours
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

Open the 3D + 2D Builder

What We Need to Quote CNC Honing S235JR Steel

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact S235JR Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

S235JR Steel in Other Processes

Related

Send the drawing, the S235JR Steel condition and the quantity — pricing and lead time come back the same or next business day.

Request a Quote

Frequently Asked Questions

Can VT machining make custom S235JR Steel parts to my drawing?

Yes. S235JR Steel S235JR Steel finishing is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

What is the typical lead time and minimum order for CNC Honing S235JR Steel?

CNC Honing prototypes for S235JR Steel can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Which industries use CNC Honing S235JR Steel parts?

CNC Honing S235JR Steel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise S235JR Steel components are required.

Does CNC Honing S235JR Steel require dedicated tooling?

Most S235JR Steel finishing work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.