Need reliable CNC Gear Hobbing S136 Mold Steel? VT machining machines S136 Mold Steel to tight tolerances and consistent quality. As a material, S136 Mold Steel is mold-grade, polishable and hardenable; we adapt feeds, speeds and tooling to suit.
CNC Gear Hobbing Capability for S136 Mold Steel
- Mold-grade cleanliness
- Polishable to mirror finish
- Hardenable to 48–54 HRC
- Tolerance to ±0.005 mm
S136 Mold Steel Material Data
| Density | 14.5 g/cm³ |
|---|---|
| Tensile strength | 2000–3500 (TRS) MPa |
| Yield strength (0.2%) | — |
| Hardness | 88–93 HRA / 1300–1800 HV |
| Melting point | 2870 (WC) °C |
| Thermal conductivity | 70–100 W/m·K |
| Thermal expansion | 5.0 ×10⁻⁶/K |
| Electrical conductivity | 10% |
| Machinability (C36000 = 100%) | grind / EDM only |
| Grades we run | YG6, YG8, YG15 (K10–K30), D2, H13, M2, SKD11 |
Published typical values for WC-Co (YG8 / K20). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Everything is done by grinding, wire EDM or sinker EDM. Design in a small corner radius wherever possible — a true sharp internal corner doubles the EDM time.
Machining S136 Mold Steel with CNC Gear Hobbing
When gear cutting S136 Mold Steel, machinability is pre-hardened or machined-then-hardened; polishes to high finish for molds. Our process plan reflects this so the finished part holds its tolerances without distortion or poor finish.
Documented parameters for S136 Mold Steel mean predictable cycle times and stable, repeatable results.
Achievable Tolerances for CNC Gear Hobbing S136 Mold Steel
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Secondary Operations & Finishing
Most S136 Mold Steel parts need some finishing, which we manage in-house or through vetted partners. Options include deburring and edge-breaking, heat treatment, surface grinding, polishing, and plating or anodising for corrosion resistance and appearance. Give us the finished-part requirement and we will sequence every operation correctly.
Design Tips for CNC Gear Hobbing S136 Mold Steel
Small design adjustments often cut cost and lead time. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce S136 Mold Steel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Gear Hobbing Quality & Inspection
Quality is built in, not inspected on. We monitor key features during the run and confirm them at final inspection, with CMM verification available for tight tolerances. We provide the inspection and traceability records your quality system requires.
CNC Gear Hobbing Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Exact achievable figures depend on the alloy, the feature size and the part geometry. Tell us which dimensions are critical and we will advise feasibility up front.
Why S136 Mold Steel?
Customers select S136 Mold Steel for CNC Gear Hobbing because it is mold-grade, polishable and hardenable. We handle grade verification and any required heat treatment or finishing.
Applications of CNC Gear Hobbing S136 Mold Steel
S136 Mold Steel parts made this way are found throughout aerospace, medical, automotive, electronics and industrial equipment. Prototype, bridge and production volumes are all welcome.
How to Order CNC Gear Hobbing S136 Mold Steel
Starting your project takes one email. Send your CAD or 2D drawing, the S136 Mold Steel grade and condition, the quantity and any finish or inspection requirements. We respond quickly with price, lead time and any DFM notes, in clear English.
Finishing Options for S136 Mold Steel
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Hobbing S136 Mold Steel
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact S136 Mold Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
S136 Mold Steel in Other Processes
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Send the drawing, the S136 Mold Steel condition and the quantity — pricing and lead time come back the same or next business day.
Request a QuoteFrequently Asked Questions
Why is S136 Mold Steel a good choice for CNC Gear Hobbing?
S136 Mold Steel is mold-grade, polishable and hardenable, which makes it well suited to CNC Gear Hobbing. We tune the process to the alloy so the finished S136 Mold Steel gear cutting part meets your dimensional and functional requirements.
What gear accuracy class can you achieve on S136 Mold Steel?
Gear accuracy is specified to DIN/AGMA classes appropriate to the application. Profile and lead are controlled so S136 Mold Steel gears run accurately and quietly under load.
How clean are the edges produced by CNC Gear Hobbing on S136 Mold Steel?
Machined S136 Mold Steel edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.
Which industries use CNC Gear Hobbing S136 Mold Steel parts?
CNC Gear Hobbing S136 Mold Steel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise S136 Mold Steel components are required.
