CNC Gear Hobbing Grade 3 Titanium

VT machining provides CNC Gear Hobbing Grade 3 Titanium for customers who need accurate, repeatable Grade 3 Titanium components. The machinability of Grade 3 Titanium is difficult; low speeds, high feeds, flood coolant to manage heat, so we set the operation up specifically for this grade.

CNC Gear Hobbing Capability for Grade 3 Titanium

  • High strength-to-weight
  • Biocompatible
  • Corrosion resistant
  • Tolerance to ±0.01 mm

Grade 3 Titanium Material Data

Grade 3 Titanium — typical properties, quoted for Ti-6Al-4V (Gr 5)
Density4.43 g/cm³
Tensile strength950 MPa
Yield strength (0.2%)880 MPa
Hardness334 HB / 36 HRC
Melting point1604–1660 °C
Thermal conductivity6.7 W/m·K
Thermal expansion8.6 ×10⁻⁶/K
Electrical conductivity3.1%
Machinability (C36000 = 100%)22%
Grades we runGr 1, Gr 2 (CP), Gr 5 Ti-6Al-4V, Gr 23 ELI, Gr 7, Gr 9

Published typical values for Ti-6Al-4V (Gr 5). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Grade 3 Titanium — what actually causes trouble

Heat has nowhere to go — thermal conductivity is 1/25th of aluminium, so it all goes into the tool. Low surface speed, heavy feed, flood coolant, and the cutter never stops moving.

Machining Grade 3 Titanium with CNC Gear Hobbing

The machinability of Grade 3 Titanium is difficult; low speeds, high feeds, flood coolant to manage heat. For CNC Gear Hobbing we select tooling, feeds, speeds and coolant to match, keeping the Grade 3 Titanium workpiece stable and the result accurate.

Because we machine Grade 3 Titanium regularly, proven settings shorten setup and keep quality repeatable across reorders.

Achievable Tolerances for CNC Gear Hobbing Grade 3 Titanium

CNC Gear Hobbing Grade 3 Titanium — achievable tolerances
FeatureStandardPrecision
Accuracy classDIN 8 / AGMA 10DIN 6 / AGMA 12
Profile deviation0.020 mm0.008 mm
Lead deviation0.020 mm0.008 mm
Pitch deviation (cumulative)0.040 mm0.015 mm
Runout0.030 mm0.010 mm
Tooth surface finishRa 1.6 µmRa 0.4 µm (ground)
Module rangem0.5–m8m1–m6

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Gear Hobbing Tolerances & Surface Finish

Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Design Tips for CNC Gear Hobbing Grade 3 Titanium

A few design choices make a real difference to cost and quality. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Grade 3 Titanium gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.

Why Grade 3 Titanium?

Specifying Grade 3 Titanium for CNC Gear Hobbing Grade 3 Titanium is usually about its properties: high strength-to-weight, biocompatible and corrosion resistant. Tell us the condition you need and we machine to it.

CNC Gear Hobbing Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on Grade 3 Titanium parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Secondary Operations & Finishing

We complete Grade 3 Titanium components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Applications of CNC Gear Hobbing Grade 3 Titanium

CNC Gear Hobbing of Grade 3 Titanium supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Gear Hobbing Grade 3 Titanium

Ordering Grade 3 Titanium parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Finishing Options for Grade 3 Titanium

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Type II anodise—Colour coding, biocompatible
Type III anodise—Anti-galling for threaded and sliding parts
Passivation—ASTM F86 for implant-grade parts
Electropolish5–20 µm removedRemoves the machining layer for medical use
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser marking—Part number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Gear Hobbing Grade 3 Titanium

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Grade 3 Titanium grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Grade 3 Titanium in Other Processes

Related

Send the drawing, the Grade 3 Titanium condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

Can VT machining make custom Grade 3 Titanium parts to my drawing?

Yes. Grade 3 Titanium Grade 3 Titanium gear cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

What is the typical lead time and minimum order for CNC Gear Hobbing Grade 3 Titanium?

CNC Gear Hobbing prototypes for Grade 3 Titanium can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

What tolerances can you hold for CNC Gear Hobbing Grade 3 Titanium?

Achievable tolerances for Grade 3 Titanium gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.

How clean are the edges produced by CNC Gear Hobbing on Grade 3 Titanium?

Machined Grade 3 Titanium edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

Why is Grade 3 Titanium a good choice for CNC Gear Hobbing?

Grade 3 Titanium is high strength-to-weight, biocompatible and corrosion resistant, which makes it well suited to CNC Gear Hobbing. We tune the process to the alloy so the finished Grade 3 Titanium gear cutting part meets your dimensional and functional requirements.

What material thickness or size range suits CNC Gear Hobbing Grade 3 Titanium?

We machine Grade 3 Titanium across a broad size range; share your part envelope for confirmation.