CNC Gear Hobbing EN19 Steel

CNC Gear Hobbing EN19 Steel from VT machining delivers precision EN19 Steel parts made to your exact drawing. Gear hobbing generates gear teeth with a rotating hob synchronized to the workpiece, with parameters tuned to EN19 Steel, which is strong, economical and widely available.

CNC Gear Hobbing Capability for EN19 Steel

  • Carbon/low-alloy grades
  • Economical & weldable
  • Tolerance to ±0.02 mm
  • Hardenable by heat treat

EN19 Steel Material Data

EN19 Steel — typical properties, quoted for 1045
Density7.85 g/cm³
Tensile strength585 MPa
Yield strength (0.2%)450 MPa
Hardness170 HB
Melting point1420–1460 °C
Thermal conductivity51.9 W/m·K
Thermal expansion11.5 ×10⁻⁶/K
Electrical conductivity9%
Machinability (C36000 = 100%)57%
Grades we run1018, 1045, 1215, A36, S45C, St37, 4140 (see alloy steel)

Published typical values for 1045. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining EN19 Steel — what actually causes trouble

Rust. Bare steel flash-rusts within hours in a humid container, so parts are oiled or passivated before packing unless you specify otherwise.

Machining EN19 Steel with CNC Gear Hobbing

EN19 Steel behaves predictably under CNC Gear Hobbing once parameters are dialled in: machinability is good to excellent depending on carbon content; free-machining grades cut cleanly, and we tune the operation accordingly.

We hold reference parameters for this grade, so repeat orders of EN19 Steel run consistently from one batch to the next.

Achievable Tolerances for CNC Gear Hobbing EN19 Steel

CNC Gear Hobbing EN19 Steel — achievable tolerances
FeatureStandardPrecision
Accuracy classDIN 8 / AGMA 10DIN 6 / AGMA 12
Profile deviation0.020 mm0.008 mm
Lead deviation0.020 mm0.008 mm
Pitch deviation (cumulative)0.040 mm0.015 mm
Runout0.030 mm0.010 mm
Tooth surface finishRa 1.6 µmRa 0.4 µm (ground)
Module rangem0.5–m8m1–m6

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Gear Hobbing Tolerances & Surface Finish

Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.

Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.

Design Tips for CNC Gear Hobbing EN19 Steel

We are happy to suggest design tweaks that improve manufacturability. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce EN19 Steel gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Gear Hobbing Quality & Inspection

We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every EN19 Steel part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.

Why EN19 Steel?

EN19 Steel is chosen when a part needs what this grade offers — it is strong, economical and widely available. We confirm the grade and any temper or heat-treat condition with you before machining.

Secondary Operations & Finishing

Finished EN19 Steel parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.

Applications of CNC Gear Hobbing EN19 Steel

Customers order CNC Gear Hobbing EN19 Steel components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.

How to Order CNC Gear Hobbing EN19 Steel

Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.

Finishing Options for EN19 Steel

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Black oxide1–2 µmMild corrosion resistance, no dimensional change
Zinc plate + clear/yellow5–12 µmASTM B633, general corrosion protection
Nickel plate (electroless)10–25 µmUniform in bores, 500 HV after bake
Phosphate5–10 µmPaint key, mild lubricity
Powder coat60–120 µmRAL colours
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser marking—Part number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Gear Hobbing EN19 Steel

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact EN19 Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

EN19 Steel in Other Processes

Related

Send the drawing, the EN19 Steel condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

Does CNC Gear Hobbing EN19 Steel require dedicated tooling?

Most EN19 Steel gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.

Which industries use CNC Gear Hobbing EN19 Steel parts?

CNC Gear Hobbing EN19 Steel parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise EN19 Steel components are required.

Why is EN19 Steel a good choice for CNC Gear Hobbing?

EN19 Steel is strong, economical and widely available, which makes it well suited to CNC Gear Hobbing. We tune the process to the alloy so the finished EN19 Steel gear cutting part meets your dimensional and functional requirements.

What tolerances can you hold for CNC Gear Hobbing EN19 Steel?

Achievable tolerances for EN19 Steel gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.

Can VT machining make custom EN19 Steel parts to my drawing?

Yes. EN19 Steel EN19 Steel gear cutting is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.