VT machining provides CNC Wire EDM 1060 Aluminum for customers who need accurate, repeatable 1060 Aluminum components. The machinability of 1060 Aluminum is excellent; high cutting speeds and superb finishes achievable, so we set the operation up specifically for this grade.
CNC Wire EDM Capability for 1060 Aluminum
- Lightweight (~2.7 g/cm³)
- Excellent machinability
- Tolerance to ±0.01 mm
- Anodising-ready
1060 Aluminum Material Data
| Density | 2.70 g/cm³ |
|---|---|
| Tensile strength | 310 MPa |
| Yield strength (0.2%) | 276 MPa |
| Hardness | 95 HB |
| Melting point | 582–652 °C |
| Thermal conductivity | 167 W/m·K |
| Thermal expansion | 23.6 ×10⁻⁶/K |
| Electrical conductivity | 43% |
| Machinability (C36000 = 100%) | 190% |
| Grades we run | 6061, 6082, 6063, 7075-T6, 5052, 2024-T3, MIC-6 cast plate |
Published typical values for 6061-T6. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Thin walls relax after roughing. We rough, let the part stabilise, then finish — otherwise a 1.5 mm wall bows by more than the tolerance it was cut to.
Machining 1060 Aluminum with CNC Wire EDM
1060 Aluminum behaves predictably under CNC Wire EDM once parameters are dialled in: machinability is excellent; high cutting speeds and superb finishes achievable, and we tune the operation accordingly.
We hold reference parameters for this grade, so repeat orders of 1060 Aluminum run consistently from one batch to the next.
Achievable Tolerances for CNC Wire EDM 1060 Aluminum
| Feature | Standard | Precision |
|---|---|---|
| Profile dimension | ±0.010 mm | ±0.002 mm |
| Internal corner radius | 0.15 mm | 0.05 mm |
| Taper control over 50 mm | 0.02 mm | 0.005 mm |
| Surface finish (skim passes) | Ra 0.8 µm | Ra 0.2 µm |
| Recast layer | 10 µm | 2 µm (fine skim) |
| Start-hole diameter | 1.0 mm | 0.25 mm |
| Workpiece hardness | no limit (conductive) | no limit (conductive) |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Wire EDM Tolerances & Surface Finish
EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the 1060 Aluminum part, producing fine, controlled surface textures and sharp internal corners impossible to mill.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Design Tips for CNC Wire EDM 1060 Aluminum
We are happy to suggest design tweaks that improve manufacturability. EDM suits sharp internal corners, thin ribs and hardened 1060 Aluminum that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.
CNC Wire EDM Quality & Inspection
We control quality throughout the process, not just at the end. In-process checks plus final inspection — including CMM where specified — keep every 1060 Aluminum part to print. Inspection reports, material certificates and first-article documentation can be supplied on request.
Why 1060 Aluminum?
1060 Aluminum is chosen when a part needs what this grade offers — it is lightweight with excellent machinability. We confirm the grade and any temper or heat-treat condition with you before machining.
Secondary Operations & Finishing
Finished 1060 Aluminum parts can move straight into secondary operations under one roof. Typical add-ons are deburring, passivation, anodising, plating, blasting, polishing and laser marking. We coordinate the whole chain so you receive complete, inspection-ready parts.
Applications of CNC Wire EDM 1060 Aluminum
Customers order CNC Wire EDM 1060 Aluminum components for everything from instrumentation to structural and functional assemblies. Whether you need a single prototype or recurring production volume, the same process discipline applies.
How to Order CNC Wire EDM 1060 Aluminum
Getting a quote is simple. Share your model, the material grade, your quantity and target tolerances. You receive a clear quotation with lead time and honest manufacturability feedback.
Finishing Options for 1060 Aluminum
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Clear anodise (Type II) | 5–25 µm | Corrosion protection, keeps the natural colour |
| Colour anodise | 10–25 µm | Black, red, blue, gold; add 0.02 mm to close tolerances |
| Hard anodise (Type III) | 25–50 µm | 60–70 HRC surface, grows 50% into the part |
| Chromate / Alodine 1200 | < 1 µm | Conductive, meets MIL-DTL-5541 |
| Powder coat | 60–120 µm | RAL colours, needs 0.3 mm clearance on mating features |
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Wire EDM 1060 Aluminum
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact 1060 Aluminum grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
1060 Aluminum in Other Processes
Related
Send the drawing, the 1060 Aluminum condition and the quantity — pricing and lead time come back the same or next business day.
Request a QuoteFrequently Asked Questions
What tolerances can you hold for CNC Wire EDM 1060 Aluminum?
Achievable tolerances for 1060 Aluminum EDM machining depend on the alloy, geometry and feature size. EDM holds tolerances to around ±0.002 mm with no cutting force on the part. Exact figures are confirmed against your drawing callouts.
What surface finish is achievable on 1060 Aluminum with CNC Wire EDM?
Surface finish on 1060 Aluminum is controlled to your specification; we confirm the achievable Ra against your callout.
What is the typical lead time and minimum order for CNC Wire EDM 1060 Aluminum?
CNC Wire EDM prototypes for 1060 Aluminum can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
Why is 1060 Aluminum a good choice for CNC Wire EDM?
1060 Aluminum is lightweight with excellent machinability, which makes it well suited to CNC Wire EDM. We tune the process to the alloy so the finished 1060 Aluminum EDM machining part meets your dimensional and functional requirements.
Can you EDM-machine hardened 1060 Aluminum?
Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult 1060 Aluminum can be machined to fine detail and tight tolerance without distortion.