CNC Sinker EDM S355JR Steel

Need reliable CNC Sinker EDM S355JR Steel? VT machining machines S355JR Steel to tight tolerances and consistent quality. As a material, S355JR Steel is strong, economical and widely available; we adapt feeds, speeds and tooling to suit.

CNC Sinker EDM Capability for S355JR Steel

  • Carbon/low-alloy grades
  • Economical & weldable
  • Tolerance to ±0.02 mm
  • Hardenable by heat treat

S355JR Steel Material Data

S355JR Steel — typical properties, quoted for 1045
Density7.85 g/cm³
Tensile strength585 MPa
Yield strength (0.2%)450 MPa
Hardness170 HB
Melting point1420–1460 °C
Thermal conductivity51.9 W/m·K
Thermal expansion11.5 ×10⁻⁶/K
Electrical conductivity9%
Machinability (C36000 = 100%)57%
Grades we run1018, 1045, 1215, A36, S45C, St37, 4140 (see alloy steel)

Published typical values for 1045. Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining S355JR Steel — what actually causes trouble

Rust. Bare steel flash-rusts within hours in a humid container, so parts are oiled or passivated before packing unless you specify otherwise.

Machining S355JR Steel with CNC Sinker EDM

The machinability of S355JR Steel is good to excellent depending on carbon content; free-machining grades cut cleanly. For CNC Sinker EDM we select tooling, feeds, speeds and coolant to match, keeping the S355JR Steel workpiece stable and the result accurate.

Because we machine S355JR Steel regularly, proven settings shorten setup and keep quality repeatable across reorders.

Achievable Tolerances for CNC Sinker EDM S355JR Steel

CNC Sinker EDM S355JR Steel — achievable tolerances
FeatureStandardPrecision
Profile dimension±0.010 mm±0.002 mm
Internal corner radius0.15 mm0.05 mm
Taper control over 50 mm0.02 mm0.005 mm
Surface finish (skim passes)Ra 0.8 µmRa 0.2 µm
Recast layer10 µm2 µm (fine skim)
Start-hole diameter1.0 mm0.25 mm
Workpiece hardnessno limit (conductive)no limit (conductive)

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

CNC Sinker EDM Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on S355JR Steel parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

Secondary Operations & Finishing

We complete S355JR Steel components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Design Tips for CNC Sinker EDM S355JR Steel

A few design choices make a real difference to cost and quality. EDM suits sharp internal corners, thin ribs and hardened S355JR Steel that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Sinker EDM Tolerances & Surface Finish

EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the S355JR Steel part, producing fine, controlled surface textures and sharp internal corners impossible to mill.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Why S355JR Steel?

Specifying S355JR Steel for CNC Sinker EDM S355JR Steel is usually about its properties: strong, economical and widely available. Tell us the condition you need and we machine to it.

Applications of CNC Sinker EDM S355JR Steel

CNC Sinker EDM of S355JR Steel supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Sinker EDM S355JR Steel

Ordering S355JR Steel parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Finishing Options for S355JR Steel

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Black oxide1–2 µmMild corrosion resistance, no dimensional change
Zinc plate + clear/yellow5–12 µmASTM B633, general corrosion protection
Nickel plate (electroless)10–25 µmUniform in bores, 500 HV after bake
Phosphate5–10 µmPaint key, mild lubricity
Powder coat60–120 µmRAL colours
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Sinker EDM S355JR Steel

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact S355JR Steel grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

S355JR Steel in Other Processes

Related

Send the drawing, the S355JR Steel condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

What material thickness or size range suits CNC Sinker EDM S355JR Steel?

We machine S355JR Steel across a broad size range; share your part envelope for confirmation.

Can you EDM-machine hardened S355JR Steel?

Yes. EDM removes material by electrical discharge rather than cutting force, so hardened and difficult S355JR Steel can be machined to fine detail and tight tolerance without distortion.

Why is S355JR Steel a good choice for CNC Sinker EDM?

S355JR Steel is strong, economical and widely available, which makes it well suited to CNC Sinker EDM. We tune the process to the alloy so the finished S355JR Steel EDM machining part meets your dimensional and functional requirements.

Can VT machining make custom S355JR Steel parts to my drawing?

Yes. S355JR Steel S355JR Steel EDM machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.

What is CNC Sinker EDM S355JR Steel and how is it done?

CNC Sinker EDM S355JR Steel refers to sinker (die-sink) EDM burns a shaped electrode into metal to form precise cavities and blind features. Applied to S355JR Steel — strong, economical and widely available — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.

What tolerances can you hold for CNC Sinker EDM S355JR Steel?

Achievable tolerances for S355JR Steel EDM machining depend on the alloy, geometry and feature size. EDM holds tolerances to around ±0.002 mm with no cutting force on the part. Exact figures are confirmed against your drawing callouts.