CNC Gear Grinding Tungsten Copper from VT machining delivers precision Tungsten Copper parts produced to your exact drawing. Gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission, and we tune every parameter to the behaviour of Tungsten Copper, which is combines tungsten strength with copper conductivity.
Process Data for CNC Gear Grinding Tungsten Copper
| Wheel (supply condition) | Silicon carbide or diamond |
|---|---|
| Depth per pass (rough / finish) | 0.01-0.03 / 0.002-0.005 mm |
| Achievable finish | Ra 0.2-0.4 µm |
| Typical size tolerance | ISO 1328 class 4-6 |
Shown for Tungsten Copper (W70Cu30-W80Cu20), the most common Tungsten Copper grade we see for CNC Gear Grinding. Typical values for Tungsten Copper (W70Cu30-W80Cu20), Infiltrated (pressed, sintered, Cu-infiltrated); confirmed on the first part.
CNC Gear Grinding Capability for Tungsten Copper
- DIN/AGMA accuracy class
- Profile & lead correction
- Hardened-gear finishing
- Low transmission noise
Tungsten Copper material properties, finishing options and grade notes are on our CNC Gear Hobbing Tungsten Copper page.
How CNC Gear Grinding Tungsten Copper Works
Tooth profiles are generated in the Tungsten Copper blank by a synchronised cutter, then refined to the required accuracy class. Module, pressure angle and helix are programmed from your gear data.
Every job begins from your CAD model or 2D drawing. Fixturing and tool paths are planned so the most critical dimensions are produced in the most rigid, repeatable setup. Critical dimensions are checked on the first part and monitored through the run.
Achievable Tolerances for CNC Gear Grinding Tungsten Copper
| Feature | Standard | Precision |
|---|---|---|
| Accuracy class | DIN 8 / AGMA 10 | DIN 6 / AGMA 12 |
| Profile deviation | 0.020 mm | 0.008 mm |
| Lead deviation | 0.020 mm | 0.008 mm |
| Pitch deviation (cumulative) | 0.040 mm | 0.015 mm |
| Runout | 0.030 mm | 0.010 mm |
| Tooth surface finish | Ra 1.6 µm | Ra 0.4 µm (ground) |
| Module range | m0.5–m8 | m1–m6 |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
CNC Gear Grinding Tolerances & Surface Finish
Gear features are produced to a specified DIN/AGMA accuracy class, with profile and lead controlled for quiet, durable running under load.
Final tolerances are governed by the material's behaviour, wall thickness and overall stiffness. We give honest DFM feedback if a callout would be costly or better achieved another way.
Design Tips for CNC Gear Grinding Tungsten Copper
A few design choices make a real difference to cost and quality. Providing complete gear data (module, pressure angle, profile shift, quality class) lets us produce Tungsten Copper gears right the first time. If you send your model early, we will return practical DFM feedback before you commit to production.
Applications of CNC Gear Grinding Tungsten Copper
CNC Gear Grinding of Tungsten Copper supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
Typical Tungsten Copper Parts for CNC Gear Grinding
Illustrative examples of CNC Gear Grinding Tungsten Copper parts and the callouts that usually drive the process plan. They show the kind of work that fits this process; they are not specific customer orders.
Internal ring gear
- Material
- Tungsten Copper
- Size
- m2.5, z72, ID 190 mm
- Key callouts
- DIN 8, pitch deviation 0.03 mm
- Batch
- 150 pcs
Shaped rather than hobbed — an internal gear leaves no room for a hob to run out.
Worm and wheel set
- Material
- Tungsten Copper
- Size
- m3, single start
- Key callouts
- Backlash 0.05–0.10 mm as a matched pair
- Batch
- 120 sets
Supplied as matched sets and marked, because mixing pairs loses the backlash spec.
Helical pinion
- Material
- Tungsten Copper
- Size
- m1.5, z18, 15° helix
- Key callouts
- DIN 6, lead deviation 0.008 mm
- Batch
- 300 pcs
Ground after case hardening to 58 HRC at 0.6 mm case depth.
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC Gear Grinding Tungsten Copper
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Tungsten Copper grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Other Metals for CNC Gear Grinding
Other Processes for Tungsten Copper
Send the drawing, the Tungsten Copper grade and the quantity. You get pricing, lead time and any DFM notes back — usually within one business day.
Request a QuoteFrequently Asked Questions
What tolerances can you hold for CNC Gear Grinding Tungsten Copper?
Achievable tolerances for Tungsten Copper gear cutting depend on the alloy, geometry and feature size. We hold tight, repeatable tolerances appropriate to the feature and material. Exact figures are confirmed against your drawing callouts.
What is CNC Gear Grinding Tungsten Copper and how is it done?
CNC Gear Grinding Tungsten Copper refers to gear grinding finishes hardened gear teeth to high accuracy class for quiet, durable transmission. Applied to Tungsten Copper — combines tungsten strength with copper conductivity — VT machining produces each part to your CAD drawing, selecting parameters from your tolerance, finish and quantity requirements.
What material thickness or size range suits CNC Gear Grinding Tungsten Copper?
We machine Tungsten Copper across a broad size range; share your part envelope for confirmation.
Which industries use CNC Gear Grinding Tungsten Copper parts?
CNC Gear Grinding Tungsten Copper parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Tungsten Copper components are required.
Does CNC Gear Grinding Tungsten Copper require dedicated tooling?
Most Tungsten Copper gear cutting work uses standard cutting tools and CNC programs; dedicated fixtures are made only when geometry or volume requires them.
What is the typical lead time and minimum order for CNC Gear Grinding Tungsten Copper?
CNC Gear Grinding prototypes for Tungsten Copper can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.