CNC Turning Alloy 42

CNC Turning Alloy 42 from VT machining delivers precision Alloy 42 parts made to your exact drawing. CNC turning rotates the workpiece against a single-point tool to produce cylindrical features, threads and grooves, with parameters tuned to Alloy 42, which is matched/low thermal expansion for sealing.

CNC Turning Capability for Alloy 42

  • Matched/low thermal expansion
  • Glass-to-metal sealing
  • Tolerance to ±0.01 mm
  • Electronics-grade

Alloy 42 Material Data

Alloy 42 — typical properties, quoted for Kovar (ASTM F15)
Density8.36 g/cm³
Tensile strength517 MPa
Yield strength (0.2%)340 MPa
Hardness140–160 HV
Melting point1450 °C
Thermal conductivity17.3 W/m·K
Thermal expansion5.1 (30–200 °C) ×10⁻⁶/K
Electrical conductivity3.5%
Machinability (C36000 = 100%)35%
Grades we runKovar / ASTM F15, Alloy 42, Alloy 52

Published typical values for Kovar (ASTM F15). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.

Machining Alloy 42 — what actually causes trouble

Sealing surfaces must stay clean. Parts destined for glass-to-metal seals are degreased and handled without bare hands after final machining.

Machining Alloy 42 with CNC Turning

The machinability of Alloy 42 is moderate; gummy, requires sharp tooling and careful thermal control. For CNC Turning we select tooling, feeds, speeds and coolant to match, keeping the Alloy 42 workpiece stable and the result accurate.

Because we machine Alloy 42 regularly, proven settings shorten setup and keep quality repeatable across reorders.

Achievable Tolerances for CNC Turning Alloy 42

CNC Turning Alloy 42 — achievable tolerances
FeatureStandardPrecision
Outside diameter±0.05 mm±0.005 mm
Bore diameterH9H6
Length / shoulder position±0.10 mm±0.020 mm
Concentricity OD to ID0.05 mm TIR0.010 mm TIR
Roundness0.02 mm0.005 mm
Thread class6g / 2A4h / 3A
Surface finish, as turnedRa 1.6 µmRa 0.4 µm

Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.

Design Tips for CNC Turning Alloy 42

A few design choices make a real difference to cost and quality. Consistent diameters, standard thread forms and avoiding extremely long, slender features help Alloy 42 turned parts stay concentric and economical. If you send your model early, we will return practical DFM feedback before you commit to production.

CNC Turning Quality & Inspection

Consistent quality comes from disciplined process control. Critical dimensions on Alloy 42 parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.

CNC Turning Tolerances & Surface Finish

Turned Alloy 42 holds diameter tolerances to about ±0.005 mm with concentricity within 0.01 mm and good roundness. Turned finishes of Ra 0.4–0.8 µm are achievable with finishing passes and sharp tooling.

The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.

Secondary Operations & Finishing

We complete Alloy 42 components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.

Why Alloy 42?

Specifying Alloy 42 for CNC Turning Alloy 42 is usually about its properties: matched/low thermal expansion for sealing. Tell us the condition you need and we machine to it.

Applications of CNC Turning Alloy 42

CNC Turning of Alloy 42 supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.

How to Order CNC Turning Alloy 42

Ordering Alloy 42 parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.

Finishing Options for Alloy 42

Finishing options available with this material
FinishThickness / effectWhy it gets specified
Deburr / edge break0.05–0.3 mmAll parts unless the drawing says otherwise
Bead blastRa 1.6–3.2 µmUniform matt finish, hides tool marks
Laser markingPart number, lot code, data matrix
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Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.

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What We Need to Quote CNC Turning Alloy 42

  • GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
  • MaterialThe exact Alloy 42 grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
  • QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
  • TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
  • FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
  • DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.

Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.

Alloy 42 in Other Processes

Related

Send the drawing, the Alloy 42 condition and the quantity — pricing and lead time come back the same or next business day.

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Frequently Asked Questions

How clean are the edges produced by CNC Turning on Alloy 42?

Machined Alloy 42 edges are clean and to specification; edge-break or deburring is added when your drawing calls for it.

What material thickness or size range suits CNC Turning Alloy 42?

Turned Alloy 42 parts are produced from bar or chuck stock across a wide diameter range.

What is the typical lead time and minimum order for CNC Turning Alloy 42?

CNC Turning prototypes for Alloy 42 can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.

Why is Alloy 42 a good choice for CNC Turning?

Alloy 42 is matched/low thermal expansion for sealing, which makes it well suited to CNC Turning. We tune the process to the alloy so the finished Alloy 42 turning part meets your dimensional and functional requirements.

Which industries use CNC Turning Alloy 42 parts?

CNC Turning Alloy 42 parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Alloy 42 components are required.

What surface finish is achievable on Alloy 42 with CNC Turning?

Surface finish on Alloy 42 is controlled to your specification; we confirm the achievable Ra against your callout.