CNC EDM Drilling Alloy 42 from VT machining delivers precision Alloy 42 parts made to your exact drawing. Fast-hole EDM drilling produces small, deep holes in hard metals, including starter holes for wire EDM, with parameters tuned to Alloy 42, which is matched/low thermal expansion for sealing.
CNC EDM Drilling Capability for Alloy 42
- Matched/low thermal expansion
- Glass-to-metal sealing
- Tolerance to ±0.01 mm
- Electronics-grade
Alloy 42 Material Data
| Density | 8.36 g/cm³ |
|---|---|
| Tensile strength | 517 MPa |
| Yield strength (0.2%) | 340 MPa |
| Hardness | 140–160 HV |
| Melting point | 1450 °C |
| Thermal conductivity | 17.3 W/m·K |
| Thermal expansion | 5.1 (30–200 °C) ×10⁻⁶/K |
| Electrical conductivity | 3.5% |
| Machinability (C36000 = 100%) | 35% |
| Grades we run | Kovar / ASTM F15, Alloy 42, Alloy 52 |
Published typical values for Kovar (ASTM F15). Other grades in the family differ — the certificate supplied with your order carries the actual heat-lot figures.
Sealing surfaces must stay clean. Parts destined for glass-to-metal seals are degreased and handled without bare hands after final machining.
Machining Alloy 42 with CNC EDM Drilling
The machinability of Alloy 42 is moderate; gummy, requires sharp tooling and careful thermal control. For CNC EDM Drilling we select tooling, feeds, speeds and coolant to match, keeping the Alloy 42 workpiece stable and the result accurate.
Because we machine Alloy 42 regularly, proven settings shorten setup and keep quality repeatable across reorders.
Achievable Tolerances for CNC EDM Drilling Alloy 42
| Feature | Standard | Precision |
|---|---|---|
| Profile dimension | ±0.010 mm | ±0.002 mm |
| Internal corner radius | 0.15 mm | 0.05 mm |
| Taper control over 50 mm | 0.02 mm | 0.005 mm |
| Surface finish (skim passes) | Ra 0.8 µm | Ra 0.2 µm |
| Recast layer | 10 µm | 2 µm (fine skim) |
| Start-hole diameter | 1.0 mm | 0.25 mm |
| Workpiece hardness | no limit (conductive) | no limit (conductive) |
Standard is what a normal quotation assumes. Precision is available on nominated features and is priced separately, because it needs extra setups, in-process gauging and CMM verification. Call out only the features that need it — blanket-tightening a drawing is the single most common reason a quote comes back expensive.
Design Tips for CNC EDM Drilling Alloy 42
A few design choices make a real difference to cost and quality. EDM suits sharp internal corners, thin ribs and hardened Alloy 42 that cannot be milled; allowing a small corner radius where possible speeds the cut. If you send your model early, we will return practical DFM feedback before you commit to production.
Why Alloy 42?
Specifying Alloy 42 for CNC EDM Drilling Alloy 42 is usually about its properties: matched/low thermal expansion for sealing. Tell us the condition you need and we machine to it.
Secondary Operations & Finishing
We complete Alloy 42 components with the secondary steps your drawing calls for. We arrange heat treatment, surface treatment, marking and assembly as needed. Tell us the final spec and we will plan the full route so parts arrive ready to use.
CNC EDM Drilling Quality & Inspection
Consistent quality comes from disciplined process control. Critical dimensions on Alloy 42 parts are checked in-process and verified at final inspection using calibrated instruments and, where required, CMM measurement. Full documentation — dimensional reports, mill certs, FAIR — is available when your programme needs it.
CNC EDM Drilling Tolerances & Surface Finish
EDM holds tolerances to roughly ±0.002–0.005 mm with no cutting force on the Alloy 42 part, producing fine, controlled surface textures and sharp internal corners impossible to mill.
The tightest tolerances are reserved for the features your drawing flags as critical. Share your tolerance scheme and we will confirm what is realistic before quoting.
Applications of CNC EDM Drilling Alloy 42
CNC EDM Drilling of Alloy 42 supports parts across aerospace, medical, automotive, electronics, semiconductor, energy and general industrial sectors. We scale from one-off prototypes to ongoing production while holding the same quality.
How to Order CNC EDM Drilling Alloy 42
Ordering Alloy 42 parts is straightforward. Provide the drawing, material, quantity and any certification needs. Our engineers reply — in English — with feasibility, pricing and a realistic lead time, usually within one business day.
Finishing Options for Alloy 42
| Finish | Thickness / effect | Why it gets specified |
|---|---|---|
| Deburr / edge break | 0.05–0.3 mm | All parts unless the drawing says otherwise |
| Bead blast | Ra 1.6–3.2 µm | Uniform matt finish, hides tool marks |
| Laser marking | — | Part number, lot code, data matrix |
No drawing yet? Build one in the browser.
Set the metal, dimensions and features, watch the 3D model update as you type, then switch to the 2D sheet to add dimensions and tolerances. Download it or send it straight to us with your RFQ.
What We Need to Quote CNC EDM Drilling Alloy 42
- GeometrySTEP or IGES for the 3D model, plus a PDF drawing if you have tolerance callouts. A dimensioned sketch is enough to start.
- MaterialThe exact Alloy 42 grade and condition — temper, heat-treat state or hardness. If you are not sure, tell us the function and we will suggest one.
- QuantityPrototype count and the expected annual volume. Both change how the part is made and therefore what it costs.
- TolerancesWhich features are critical. Everything else runs to our standard tolerance, which is what keeps the price sensible.
- FinishSurface treatment, cosmetic requirements, and any faces that must be masked.
- DocumentsWhether you need a material certificate, dimensional report, FAIR or PPAP with the shipment.
Missing something from the list is not a problem — send what you have. We will come back with the specific questions rather than a generic form.
Alloy 42 in Other Processes
Related
Send the drawing, the Alloy 42 condition and the quantity — pricing and lead time come back the same or next business day.
Request a QuoteFrequently Asked Questions
Can VT machining make custom Alloy 42 parts to my drawing?
Yes. Alloy 42 Alloy 42 EDM machining is made to order from your CAD/2D drawing. Share your geometry, material grade, tolerance and quantity and we will confirm feasibility, lead time and pricing.
Which industries use CNC EDM Drilling Alloy 42 parts?
CNC EDM Drilling Alloy 42 parts are used across aerospace, medical, automotive, electronics, semiconductor and general industrial sectors — anywhere precise Alloy 42 components are required.
Why is Alloy 42 a good choice for CNC EDM Drilling?
Alloy 42 is matched/low thermal expansion for sealing, which makes it well suited to CNC EDM Drilling. We tune the process to the alloy so the finished Alloy 42 EDM machining part meets your dimensional and functional requirements.
What material thickness or size range suits CNC EDM Drilling Alloy 42?
We machine Alloy 42 across a broad size range; share your part envelope for confirmation.
What is the typical lead time and minimum order for CNC EDM Drilling Alloy 42?
CNC EDM Drilling prototypes for Alloy 42 can be produced quickly and scaled to series production. Send your drawing and quantity and we will advise lead time and any minimum order.
What tolerances can you hold for CNC EDM Drilling Alloy 42?
Achievable tolerances for Alloy 42 EDM machining depend on the alloy, geometry and feature size. EDM holds tolerances to around ±0.002 mm with no cutting force on the part. Exact figures are confirmed against your drawing callouts.